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What is a Water Tube Boiler and How Does It Work? Published by iqmech on August 27, 2021 August 27, 2021
IQ Mech is the most influential and engaged community in Mechanical and Automobile Engineering.
According to the position of water and hot gases, a boiler or steam generator is classified into two types i.e. Fire-tube Boiler which we have discussed earlier and another one is the Water tube Boiler. In order to generate high temperature and superheated steam, these boilers are mainly used in large-scale industries. Let us start with the definition.
In a Water tube Boiler generally, the fluid i.e. water flows through the small tubes surrounded by hot flue gases. Why is it named so? Due to the presence of water inside these small tubes, it is named so. Generally, these types of boilers are used in large-scale industries for high-capacity applications. Because this boiler has some different factors like the custom design, high efficiency, generating high-pressure superheated steam, and also the quality of steam. Because Hoop stress or Condensed tangential pressure originates in the tube, this boiler easily generates high pressure and superheated steam.
The internal part of this boiler consists of a tiny steam drum, small diameter tubes, and other components like economizer, superheater and Air preheater, etc. These components produce high-volume vapor for high-capacity applications. In our previous article, we have studied Fire-tube boilers and their types, and here we will discuss the working principle of a water tube boiler, its types, parts, advantages, and disadvantages respectively.
Generally, Water tube Boiler parts and components are classified into two categories, which are given below.
These mountings are preinstalled safety devices for which it works smoothly. Let us discuss
The accessories of this boiler are used to increase its efficiency and are listed below.
The heat energy is generated in the boiler by the combustion of the fuel i.e. coal, natural gas, or oil. Now the fuel is injected into the boiler through a burner. As water flows through the tubes, the combustion or flue gases heat the water and produce steam. How? When the flue gas gets in contact with the surface of the water tubes, heat transfer takes place. Then the steam is collected in the upper drum or steam drum while flue gases are extracted out into the atmosphere through a chimney.
Here several types of tubes are present inside the boiler. The steam-generating tubes are attached to the upper and lower drums respectively. Water flows through the tubes from the upper steam drum to the lower mud drum. The cold water flows from the steam drum to the mud drum through the downcomer’s tube. Similarly the hot water i.e. steam flows from the mud drums to the steam drum through the riser tube. Now the saturated steam entered into superheater tubes from the steam drum for reheating. This mechanical device removes the moisture contents without an increase in pressure and produces high-temperature superheated steam respectively.
The water level inside the steam drum of a Water tube Boiler can be controlled by an operator. To maintain the water level inside the boiler, a water level indicator is used. Because the loss of water level inside the boiler can damage its part due to overheating. Also, excessively high water levels can cause the steam to become saturated with moisture. And this can damage the steam turbine and reduce the reliability of various machines.
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