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for high-precision tube ID and OD metrology
NOVACAMTM TUBEINSPECTTM system is a modular, non-contact optical measurement system that provides micron-precision 3D measurements of tube, cylinder or barrel interiors and exteriors. Its small-diameter side-looking probe reaches inside tubes to acquire their complete inside geometry.
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In this video, the TUBEINSPECT system probe scans both the inside and the outside of a metal barrel fixed in a spinning chuck.
Note: If the cylinder you need to inspect cannot be spun on a rotational stage as done in this video – no problem – simply check out NOVACAM BOREINSPECT system that features a rotational scanner probe.
Measurements
Optical, non-contact, non-destructive
High speed: Up to 100,000 3D point measurements per second
2D and 3D surface and subsurface characterization; diameter, circularity, cylindricity, runout, taper, distortion, straightness
High-aspect-ratio features: undercuts, threads, grooves, cross-holes
Sub-micron resolution and excellent sensitivity and measurement repeatability
Imaging
Line profiles
3D images of internal and external surfaces
Height and intensity images of “unfolded” surfaces
Cross-sections of semi-transparent materials
Deviation maps
Benefits
Easily integrated in lab, shop, or fully-automated inspection setups.
Reduces inspection cycle time: up to 100,000 measurements per second are obtained, each representing a 3D topographic point
Flexible options for evaluating inspected parts: measured features can be compared to CAD drawings or to a user-defined set of locations, nominals, and tolerances
Simple scan definition and execution: The scanning sequence is defined once by teaching the system with a joystick. The scanning sequence can later be executed with the push of a button.
Time-saving automated reporting: Following a scan, go-no-go reports can be produced, and results logged in a manner compatible with industry-standard mechanisms
Easy part handling: The part fixture is selected to make handling easy and to ensure good repeatability
Adaptable to harsh environments
No consumables are needed: Optical probes do not come in contact with the measured samples, and therefore do not wear out like contact probes. Accidental damage is rare−probes are designed to be rugged.
Measurement, visualization, and inspection of ID and OD surfaces of:
Gallery (click images for close-up)
Mounting and scanning the tubular part
Wide range of data analysis options
The TUBEINSPECT system comes with NOVACAM high-performance data acquisition software, which is PC Windows®-based and user-friendly for scan programming.
The system simultaneously generates 3 data sets from the same scan: 3D point cloud, light intensity image, and height image. The height and light intensity images facilitate defect detection. STL file format is also available.
ID measurements are generated in three formats: 3D point cloud, intensity map, and height map.
For full GD&T analysis of measured parts, a turnkey solution is available with PolyWorks InspectorTM metrology software that may be purchased with the system.
Example of ID automated GD&T report with pass and fail
3D data analysis of ID measurements using PolyWorks Inspector. Here the 3D data is being viewed as a deviation map.
Visualizing the scan data may be accomplished by importing the data into various third party visualization and numerical analysis software, such as PolyWorks Inspector, Geomagic, ImageJ, SolidWorks, Octave, MatLab, Mathematica, IDL, or IGOR Pro.
Deriving application-specific measurements from the 3D point cloud is available through a selection of in-house and third party software. Novacam supports the following options:
Dimensional measurements (GD&T parameters)
PolyWorks Inspector (turnkey solution)
Geomagic
* Novacam offers the option of custom data processing, reporting, and defect detection programs that can be written based on client requirements.
An application programming interface (API) is available for system integrators and OEMs to accommodate a wide variety of online and offline applications. Exported results may be integrated with data loggers and SPC software.
NOVACAMTM TUBEINSPECTTM system is a fiber-based modular system that comprises 1) Optical side-looking probe, 2) MICROCAMTM interferometer, 3) Inspection station, 4) PC, 5) Motion controller(s) (not shown) and, optionally, 6) multiplexing hardware (not shown).
The inspection capabilities of the TUBEINSPECT system are determined jointly by its components:
The side-looking optical probe reaches inside the spinning tube to scan its complete inside geometry in a spiral pattern. The same probe may be used to measure a range of tube diameters. The same probe may be moved to the OD measurement position to scan the outside of the tube.
Note that the side-looking probe does not need to be positioned at the centerline of the tube. The probe simply needs to be lowered into the tube at a constant distance from the tube’s ID surface.
*Custom probes with non-standard diameters (such as ø8.8 mm or ø30.5 mm), lengths, spot sizes, and light beam angles (i.e., different from the standard 90°) are built upon request. Custom probes for extreme temperatures, high pressures, or other hostile environments are also built upon request.
**Maximum probe length may be limited by mechanical constraints. Probes as long as 2 m have been built.
NOVACAM MICROCAM interferometer provides the light source to the optical probe and processes the optical signal received from the probe. The probe and the interferometer are connected with an optical fiber
Size of interferometer enclosure box
(depth x width x height)

4U rackable enclosure
445 x 445 x 178 mm
depends on selected probe parameters,
see table "Standard probe characteristics" above
Light spot size (Lateral [XY-axis] resolution)
2.2 - 146 µm, depends on selected probe parameters,
see table "Standard probe characteristics" above
0.5 - 100 mm for standard probes
up to 1 m for non-standard probes
Thickness measurement range (in Air, IR = 1.0)
Typical materials for thickness measurements
glass, polymers, multi-layer films, coatings, plastics, silicone, liquids, specular or non-specular
*To further increase maximum scanning depth, a mechanical displacement axis is available.
Inspection station configurations are application-dependent and can be supplied by Novacam. Fixturing for the part is not included.
For lab and shop floor inspection, TUBEINSPECT system inspection stations typically include probe displacement in 2, 3, or 4 axes, and a motorized spinning fixture for the inspected tube. Granite tables are optionally available and recommended for some applications.
For automated inline industrial inspection, TUBEINSPECT probes may be integrated with precision stages, third-party CMMs (coordinate-measuring machines), CNC (computer numerical control) machines, or robots to support high-volume continuous flow manufacturing.
Alternative inspection station configurations:
A) TUBEINSPECT system in a “probe-on-top” configuration integrated with a 4-axis inspection station
To measure the tube ID, the side-looking probe is lowered inside the tube that is fixed and spinning on a rotational stage. To measure the tube OD, the rotational stage is first moved on a linear stage to an OD-scanning position. In this position, the tube is spun again, and the probe scans the OD while descending along the outside surface.
Benefits of this configuration: With just one automated scanning sequence, the tube can be measured and characterized both on the inside and outside.
B) TUBEINSPECT system in a “probe-below” configuration
With this setup, the rotational stage with the tube fixture are on top of the granite table, while the probe displacement stages and the probe are enclosed below the inspection table.  The probe enters the spinning tube from below, through a hole drilled in the granite.
Benefits of this configuration: Unintended operator contact with the probe is prevented in a shop environment.
TUBEINSPECT system in a bottom probe configuration
Probe entering a tube from below the inspection table
The TUBEINSPECT system comes with a PC, monitor, mouse, and joystick.
Motion controllers are included. Depending on the number of additional motion axis required, the motion controller(s) are housed in a 2U, 3U, or 4U rackable enclosure.
Optical switches are available for multiplexing up to 8 probes to a single MICROCAM interferometer. Multiplexed probes may be used one at a time. This option brings additional return on investment (ROI) to many installations.
A standard configuration of the TUBEINSPECT system includes:
MICROCAM systems feature an in-probe red laser pointer (650 nm wavelength) for alignment purposes.
MICROCAM systems are Class 1M Laser products, with < 20 mW of infrared and < 5 mW of in-probe laser pointer.
How long does it take to scan a tube with TUBEINSPECT system?
Can TUBEINSPECT system measure internal dimensions of cavities that are not tubular in shape?
Is the TUBEINSPECT system easy to use?
Is the system able to work right on production floor?
Can TUBEINSPECT system give us automated measurements and reports?
I noticed the tube spins around the probe. Can any runout of the chuck affect the scan data?
Does the TUBEINSPECT system probe have to be on the centerline of the tube when measuring the tube ID?
The probe simply needs to be lowered into the tube at a constant distance from the tube’s ID surface.
 Contact us or request free sample analysis to see if the TUBEINSPECT system is suitable for your application
HAVE QUESTIONS ABOUT OUR METROLOGY SYSTEMS? INTERESTED IN A PRICE QUOTE?
Our experienced sales team is ready to help you find the best metrology solution to meet and exceed your inspection goals.

AUTOMATE 2022 – Detroit, MI, USA
June 6-9, 2022
IMTS 2022 – Chicago, IL, USA
Sep 12-17, 2022
Novacam Technologies Headquarters
277 Lakeshore Road, Suite #04
Pointe Claire, Quebec, H9S 4L2
CANADA
E-mail: info@novacam.com
Tel. US & Canada: 1-866-694-4002
Tel. international: +1-514-694-4002
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Exchanger Resortation -
Tube ID Coating
Exchanger Resortation - Tube ID Coating
Exchanger restoration using tube ID coating has its origins in a power plant project in the early 1990s. Tube ID coating was successfully used to mitigate unexpected corrosion of a condenser bundle; the restoration was a cost-effective option to a bundle retube and returned generation capacity. Since that project Curran has applied thin film tube ID coating for condenser and heat exchanger tube repair at industrial plants across the globe.
Curran International heat exchanger and condenser repair uses engineered polymers, and expert applications to restore exchangers to reliable service. Complete turnkey solutions are designed to inhibit alloy tube fouling, mitigate corrosion and deposit pitting, and provide a barrier to MIC attack.
Important to the integrity of tube ID coating application is tube ID cleaning, Curran developed tools and methodology to more efficiently clean full length tube IDs using dry abrasive. Curran can achieve NACE 1 (SSPC-SP5) “white metal” cleanliness down small diameter tube IDs of any exchanger length.
Tube ID coating requires that applications be uniform, homogeneous, and pass a holiday spark test to assure coating continuity. Curran has multiple application techniques to deliver high functionality protective coatings to full circumferential ID. Thin film coating applies a protective-inert barrier between the water and reactive substrate; pitted tubes are “repaired” and protected from new corrosion.
Curran is applying solutions
Tube ID coatings reduce fouling and boundary layer drag
Reduced pressure drop, optimized tube ID flow
Eliminate precipitates, mineral scaling, fouling
Resist corrosion under deposits
The Curran tube ID coating method has been deployed for in-situ condenser applications globally, and application systems enable tube ID coating in exchangers with limited work area. Curran can provide installation of tube end ferrules as part of a coating repair of condensers in high velocity, high turbidity water services where a sacrificial alloy repair is needed.

Contact Curran about in-service exchanger maintenance and restoration using thin film coatings, tube end ferrules and alloy liners.
Curran International
4610 Vicksburg Lane
Dickinson,TX 77539
Telephone: +1 281 339 9993
FAX: +1 281 339 9994
Alexander Barre
E-mail: abarre@curranintl.com
WBENC – Women’s Business Enterprise National Council
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