Quadro Penetration

Quadro Penetration
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Submicron Homogeneous Emulsions

Submicron Homogeneous Emulsions

Creating Submicron Homogenous Emulsions

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Quadro ® equipment successfully overcomes the problems inherent in submicron homogenizing by maximizing productivity while cutting production costs during the emulsification and homogenization process.
The preparation of a nano-scale or submicron homogeneous emulsion involves the homogenization of oil-in-water liquid phases with a mean droplet size ranging from 50nm to less than 1000nm. The stability of a submicron emulsion, achieved through submicron homogenizing, depends on droplet size and the surfactant chemical system (and its concentration) used in the formulation.
Submicron emulsions are beneficial for products across numerous industries, including food & beverage , consumer beauty, personal care & cosmetics , and pharmaceuticals . Using a homogenizer for emulsions to produce these types of goods — which might include sauces, seasonings, cosmetic creams, pharmaceutical suspensions, and more — is often the most effective way to create the smaller droplet sizes and higher molecular density that these commodities require. The emulsion process provides numerous advantages, such as:
High-pressure homogenization as a process for emulsion formation is sometimes viewed as cost or energy prohibitive. However, in addition to the above benefits — which cannot be achieved through other methods with the same level of quality and consistency — emulsification technology is continually evolving to offer improved productivity and more favorable resource usage and cost.
Each emulsion product and application will have different ideal droplet sizes. In most cases, sizes between two and five microns will be suitable, though there are many instances where much smaller droplets are required in order to achieve the necessary material properties and quality levels. When considering a homogenizer, remember that:
Several processing methods are used to produce submicron emulsions, but they all suffer from the same limitations: restricted capacity, high energy consumption, and frequent maintenance requirements, all of which add to the cost of processing.
The Quadro ® HV-Emulsifier provides more process shear energy than a conventional rotor-stator mill, so submicron droplet size is easily achieved without the subsequent processing of a high-pressure homogenizer. Unlike colloid mills or valve homogenizers, the HV technology effectively creates a submicron emulsion from two separate liquid phases — for example, the homogenization of oil in water — in a single step. This means that the traditional setup of a rotor-stator mixer feeding a valve homogenizer can now be replaced with one machine — the Quadro ® HV-Emulsifier — while increasing productivity and reducing cost.
Choose the Quadro ® HV-Emulsifier for your submicron homogenizing and experience the benefits of higher capacity, lower energy usage, and reduced maintenance.
Submicron homogenizing and high shear wet milling micronization.
High-velocity rotor-stator mixer for submicron homogenizing, high shear wet milling, and suspension micronization.
Learn more about our equipment and the liquids processing industry.
Useful Case Studies Discover how we help companies around the world resolve their powder dispersion and liquid mixing issues and develop effective manufacturing solutions.
Learn about the companies currently using Matcon Systems to optimise their production efficiency and profitability.
Quadro Liquids is a high shear mixer manufacturer using many years of application experience to develop and deliver efficient industrial solutions.
To ensure you make the most of your equipment, we offer a comprehensive range of spares, maintenance and support packages.
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Owners of the Quadro-Plus Rollformer know something they can take to the bank every day. This machine positions them to compete for any job , anytime, anywhere.
The most advanced portable rollforming system in the world, Quadro-Plus combines the best aspects of German engineering and American market savvy. The engineers at Schlebach initially designed a top-quality single-profile rollformer, but the folks at MetalForming Inc. knew that to meet the needs of American metal roofing contractors, they needed a machine that could produce different roof panel profiles quickly and efficiently, in a factory or out on a job site.
The result was Quadro-Plus. It makes more profiles (soffit, nail strip, snap seam, mechanical lock) than any other product, with compressed changeover times of 30 seconds to 10 minutes.
“It’s the only machine of its kind in the world with instant changeover from one profile to another by simply rotating tooling cassettes,” said Geoff Stone, CEO of MetalForming Inc. “That was the original thing we invented, and it’s the reason it became the number one bestseller virtually overnight. It’s the most versatile machine in the industry. It does more than any machine of its kind in terms of the huge variety of profiles (11), the variety of accessories you can add, the versatility it has for running starter panels and its portability. Also, the Quadro has more UL testing than any portable standing machine in the industry. UL requires that each individual rollformer sign up with UL for an ongoing inspection and certification program for each machine. This easy and inexpensive program helps you compete with confidence.”
When it came to designing the Quadro, flexibility, performance and modularity guided every step. Consider the differences:
Quick Change – Unlike most machines, the Quadro has all of its forming and drive rolls on a chassis with the drive mechanism located inside. This is a major leap forward in machine design because no longer do you have to “rebuild” a machine to change it over. The rollers are lined up and ready to form as soon as they are placed in the machine. This alone would be a major advantage, but the Quadro goes further. Most cassettes can have rolls mounted on either side so you simply flip a cassette, make a couple of minor adjustments and you can run another panel profile. Instantly.
Perfect Panels – The Quadro utilizes a hybrid drive system that, while more costly to manufacture,
is much better for producing uniform panels. This system has only two drivelines, thereby eliminating almost all machine oil canning.
UL Testing – The Quadro is the most tested portable machine in the market today. More than $700,000 was spent on testing, from wind uplift to hail damage to air and water penetration. That means Quadro owners know they can compete with confidence for any job.
Add-on Innovations – The Quadro would be the most advanced machine on the market with just the quick change cassettes, but Schlebach also offers a wide variety of add-on products – such as in-line slitting, concave curving and specialty profiles – to extend its versatility.
Modularity – Meet whatever the market demands. Everything about Quadro-Plus is modular so you can mix and match profiles and accessories to meet the requirements of any job. And you can add any new features that are developed. Modularity also means contractors can take their Quadro to the highest technological level of any rollformer in the world for producing a cut-up architectural roof – that’s the Quadro CINCO (computer integrated notching & cutting operations). Adding the CINCO capability means you can put together a completed roofing plane with all the hips and valleys automatically cut by the machine. No one in the world but MetalForming and Quadro CINCO can make that promise.
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