Nylon Pc
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Nylon Pc
The material selection platform
Plastics & Elastomers
The material selection platform
Plastics & Elastomers
The material selection platform
Plastics & Elastomers
Exhibiting high temperature and electrical resistances, polyamides (nylon) are considered as high performance plastics and are widely used in automotive & transportation markets, consumer goods and electrical and electronics applications among others. Learn more about this interesting class of plastics along with the main applications and benefits of some common polyamides: PA11, PA12, PA46, PA6, PA66 and PPA (polyphthalamides). Explore more about their key properties like mechanical, thermal, electrical, etc., conditions to process this polymer and understand what makes Polyamides an ideal choice in high-end engineering applications.
Polyamide 6 (PA6) and Polyamide 66 (PA66)
Bio-based polyamide derived from renewable resources (castor plants)
Molecular Structure of Polyamide 12
Good Mechanical
Properties
Particularly at high
temperatures
Nylon Versus Polyester: Main Differences
Polyamide polymer can be chemically recycled or de-polymerized
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conventional molecular weight distribution and is formulated with a general-purpose additive
package. HP400N is designed for injection moulding...
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Hexamethylene Diamine/ Azelaic Acid
Hexamethylene Diamine/ 1,12-Dodecanedioic Acid
Hexamethylene Diamine/ Sebacic Acid
1,12-Dodecanediamine/ 1,12-Dodecanedioic Acid
The lowest water absorption of all commercially available polyamides
Outstanding impact strength, even at temperatures well below the freezing point
Resistant to chemicals, particularly against greases, fuels, common solvents and salt solutions
Outstanding resistance to stress cracking, aging and abrasions
Low coefficient of friction
Noise and vibration damping properties
Fatigue resistant under high frequency cyclical loading condition
Ability to accept high loading of fillers
Highly resistant to ionization radiation
High cost relative to other polyamides
Lower stiffness and heat resistance than other polyamides
Poor resistance to boiling water and UV
Proper drying before processing is needed
Attacked by strong mineral acids and acetic acid, and are dissolved by phenols
Electrical properties highly depend on moisture content
Lowest water absorption of all commercially available polyamides
Outstanding impact strength, even at very low temperatures
Good chemical resistance, in particularly against greases, fuels, common solvents and salt solutions
Outstanding resistance to stress cracking
Excellent abrasion resistance
Low coefficient of friction
Noise and vibration damping properties
Good fatigue resistance under high frequency cyclical loading condition
Expensive than other polyamides
Lower stiffness and heat resistance than other polyamides
Low UV resistance
Proper drying before processing is needed
Electrical properties highly depend on moisture content
Outstanding stiffness, fatigue and creep resistance, up to 220°C
Excellent abrasion and friction behavior
Very good flow for easy processing
Very low injection cycle time, due to its high crystallization rate
Excellent fuel and oil resistance
Good impact strength
Very low flash
Good electrical insulating properties
High resistance against high energy radiation (gamma and X-rays)
High water absorption and water equilibrium content
High temperature processing, due to its high melting point
Low dimensional stability
Attacked by strong mineral acids and absorbs polar solvents
Proper drying before processing is needed
Darkens with exposure to high heat
Very high stiffness and strength, compared to PA66
Good heat, chemical and fatigue resistance
Low water absorption
Very low creep tendency
Good dimensional stability
Requires high processing temperatures (up to 350°C)
Requires good drying equipment
Not inherently flame retardant
Attacked by powerful oxidants, mineral acids, acetic acid and formic acid
Thermoplastic Polymers commonly known as Polyamides
First Nylon was produced by Wallace Carothers in 1935
First polyester fiber called Terylene created in 1941
Nylon is formed by the condensation of copolymers. Equal parts of dicarboxylic acid and diamine are used for the process. There are peptide bonds on the ends of the monomers
Synthetic polyesters are made up of dimethyl ester dimethyl terephthalate (DMT) or the purified terephthalic acid (PTA).
Used in apparel, flooring, molded parts for cars, electrical equipment, etc., packaging films
Used to manufacture a variety of products, including textiles, belts, furniture, insulation, padding, tarps and glossy finishes for hardwoods
Exceptionally strong, abrasion resistant, resistant to damage from oil and many chemicals
Strong, resistant to stretching and shrinking, resistant to most chemicals, crisp and resilient wet or dry, abrasion resistant
Low moisture absorbency allows fabric to stretch
No water absorbance, faster drying, wrinkle resistant
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Nylon vs Poly vs PVC... which one do you need? The choice seems simple, just pick one. But it actually is a bit more complicated than that. Each material has it's strengths and it's weaknesses. They have noticeable differences; Nylon is a natural colour, Poly is a light grey and PVC is a dark grey, but what about the non obvious differences?
In this blog, we will go over the pros and cons of each material and what applications each one is the most suitable for. This will make it easy for you when you next require a plastic fittings. Let's take a look.
Nylon is the toughest material between Nylon, Poly and PVC. Nylon is exceptional for water well and underground applications. It is extremely durable which makes it good for barns, livestock and watering systems. Nylon can handle the largest abuse of stretching and twisting.
Nylon is not good for exposure to sunlight. Ultraviolet rays can cause nylon fittings to become extremely brittle and fail. There is also a very small number of chemicals that are good to be used with nylon fittings.
Poly is the most economical of the three materials and it has really good chemical resistance. It is extremely popular in the pool and spa market. There are a handful of chemicals that can be used with poly fittings that cannot be used with PVC fittings.
Poly is the least durable of the three materials and there are less items available in reducing fittings.
PVC has the widest range of fittings. It is most popular in irrigation applications since it is not affected by ultraviolet rays. It has great chemical resistance and there are some chemicals that PVC can handle that Poly cannot. It is a very tough material which is why it is used in irrigation systems where lines are not below the frost level.
PVC has no noteworthy weaknesses like nylon or poly, but it is normally more expensive than poly fittings. Depending on the application you require an insert fitting for, PVC may be an over kill. Nylon and Poly could be a better fit for a certain application so ensure you do your research on what you require the fitting to handle before making the decision. In doing that you could save yourself some money.
In irrigation systems, all lines need to be blown out in the winter to prevent damage from freezing. It is almost impossible to remove 100% of the water from the pipes, so that means that some water will still be in the line after they are blown out. PVC fittings are best suited for this application since the expansion from the ice will be forced length wise in the pipe instead of expanding the diameter of the fitting. This ensures the pipe and gear clamps will maintain a strong seal.
Nylon may be a tough material but in this particular case, nylon fittings will stretch in diameter. If this stretching occurs, it could loosen the clamp, and since nylon has a size memory, it will return to it's original size which will ultimately cause a leaky connection.
As you can see above, each material has their notable strengths and weaknesses. Depending on the application you require the fittings for, that will determine which material is the best option. Keeping these pros and cons in your back pocket will help to guarantee you pick the correct material for your specific application.
KNOWLEDGE BASE Head over to Boshart's Knowledge Base: technical product information, guidelines, and more.
Tags:
Fittings ,
Plumbing ,
HVAC ,
Farm Supply ,
Pool and Spa ,
Irrigation ,
PVC ,
Nylon ,
Poly
Topics:
Fittings ,
Plumbing ,
HVAC ,
Farm Supply ,
Pool and Spa ,
Irrigation ,
PVC ,
Nylon ,
Poly
Topics:
Fittings ,
Plumbing ,
HVAC ,
Farm Supply ,
Pool and Spa ,
Irrigation ,
PVC ,
Nylon ,
Poly
Topics:
Fittings ,
Plumbing ,
HVAC ,
Farm Supply ,
Pool and Spa ,
Irrigation ,
PVC ,
Nylon ,
Poly
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Melanie Griffin is a freelance writer based in Columbia, SC. She writes about 3D printing, pet care, pop culture, and news that affects her neighborhood. She reads and writes fiction to stay sane and scratches her dog's tummy to stay happy.
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We've spent years with 3D Printing technology. Now we're here to help you!
Nylon is designed to give you a next-level experience with 3D printing . As a printing material, it’s just as versatile as more common filaments like PLS or ABS, but it has the added advantages of flexibility, tensile strength, and extraordinarily high layer resolution.
Its low friction coefficient and high melting temperature (and melting point) make it great for parts that have to move against each other without breaking like gears; other types of filaments are too brittle for the kind of wear and tear inner workings often exhibit.
Nylon is also called Polyamide, which means it’s a synthetic polymer that is made by linking an amino group of one molecule with the carboxylic molecule of another. That makes nylon plastic with super long, heavy molecules built from short but endlessly repeating sections of atoms. Think of chains made out of lots of individual links to get the idea.
Nylon’s structure is what gives its strength to any 3D filament made from it, and it also gives nylon filament material the stretchability that makes it so easy to spin into a filament in the first place. It’s got a lot of usage beyond industrial parts, too – anything you need to print with strong flexibility is a great choice for nylon 3D filaments.
The Pulse XE is designed specifically for nylon 3D printing and will hold up well with repeated use as such. Minimal learning curve here AND it's generally more affordable than competitors with nylon print capability.
Unfortunately, you can’t just switch out your current filament with nylon material and start printing without a few key considerations. But after you read these recommendations, you’ll be ready to either adjust your own flexible 3D printing rig or find a whole new one that’s more than up to the task.
These are the best nylon 3D printers we’ve tested:
The Pulse XE is designed specifically for nylon 3D printing and will hold up well with repeated use as such. Minimal learning curve here AND it's generally more affordable than competitors with nylon print capability.
With the TAZ Workhorse Edition, they've developed a 3D printer that's inviting to hobbyists while also as tough as a manufacturing beast.
This versatile 3D printer is ideal for higher volume printers, looking for capacity, reliability, and dental customization.
These are the traits you will hear touted over and over again when you work with nylon, and there are plenty of good reasons for this. Most notably, you’ll get around the inherent brittleness found in a lot of other common thermoplastics that stop them from being truly useful replacements for machine parts that experience a lot of grinding. Parts printed with nylon filaments don’t have that issue.
The thinner nylon is stretched, the better it can show off its strength, which it exhibits so easily from the fact that its molecular structure lets it bend under pressure. These traits let you experiment with animating 3D printing objects that you may have previously used only for show.
Most people think of layer resolution as the amount of material used for each layer and how detailed that can make your final object. But that aspect of resolution is only half the story. It’s important to look at all the axes – X, Y, and Z – to calculate the true level of detail you’ll be able to get, and nylon is a star on all sides.
Its flexibility lends its the ability to produce thinner layers of print, which lets you get extremely detailed, and depending on your nozzle size, its precise melting temperature makes it stick to itself like Spiderman’s web holding a bus together. Plus, it won’t shrink down as much as more brittle materials like the more common PLA or ABS.
Nylon’s strength is truly in its flexibility. Since the material has given, it rolls with the punches, which for 3D printed objects translates to not shattering into a million pieces you spent hours putting together in the first place when it’s dropped. And this is great for more than an insurance against clumsy hands and shaky shelves. If you’re looking to print an object that you want to put through the wringer, nylon’s the perfect material.
One fun project to test this is to print an egg cradle, like old school physics classes used to show the impact of gravity. If you’re into pitting things against each other, print one from PLA, one from ABS, and one from nylon, and see which one keeps the egg nice and cozy. (Hint: it’ll be the nylon!)
Most thermoplastic filaments give off a distinctive and, let’s be honest, gross smell when they’re being used in a 3D printer. Not that we blame them; plastic is going to stink however you decide to melt it. But if you’re resigned to it as just an unfortunate quirk of the 3D printing process, you need to try printing with nylon. At its optimal bed temperature, it doesn’t give off any odor.
If this sounds like a trivial issue to you, try it once, and see how much more pleasant your experience is. And this is key to working well in either an enclosed area where you don’t have ventilation technology or a shared area where more than one person will be 3D printing or where multiple machines will be in constant use (like a fabrication shop).
Of course, this is good news for more than your eggs. Nylon’s refusal to get chipped or worn down from repeated beatings makes it a favorite for internal industrial machine work like gears.
Its resilience and print quality makes it perfect for parts that you can’t afford to replace regularly, especially if that’s because the parts are going to be grinding against each other or another abrasive surface for hours at a time multiple times a week.
Thanks to nylon’s affordable availability, this applies just as much to the desktop operation of your favorite movable action figures as it does to your pro level machine shop, so it’s a great material to invest in for your rugged 3D printing needs.
The Pulse XE is designed specifically for nylon 3D printing and will hold up well with repeated use as such. Minimal learning curve here AND it's generally more affordable than competitors with nylon print capability.
With all these specialized perks, nylon sounds like it’d be an expensive, difficult printer filament to find. But it’s not – it’s just a few bucks more per spool than more popular material, and your favorite source for PLA or ABS more than likely stocks nylon, too. It’s plentiful enough to experiment with and get to know, which is something you’ll be glad you did.
Nylon attracts and absorbs moisture at a rate far greater than other 3D printing filaments. It can absorb up to 10% of its own weight in less than 24 hours; nylon is a polar structure, which means within its molecules, positive and negative charges are arranged asymmetrically.
This makes it easy for water molecules to latch onto them and absorb i
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