Impregnation For Cast Aluminum

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Vacuum Impregnation of Die Cast Aluminum Housing for a Pump Manufacturer
A high volume pump manufacturer required vacuum impregnation of a 380 aluminum, die cast pump. The vacuum impregnation was to provide sealing of micro porosity, and was to be completed after painting and machining, this uncommon order of process required special handling. Custom dividers had to be installed in the vessel to avoid damaging any of the finished surfaces, and meet the high rate of production required.
The process which had explicit porosity impregnation requirements was to be performed on specific areas which required an air tight seal on the pump and oil side of the casting. Each finished part was placed through thermal curing and UV inspection before being placed in specific customer specified packaging. The customer order for this product consisted of 125,000 parts to be produced annually, or 500 per day. We not only met all of the customers’ requirements for quality and production but also provided them with next day delivery to keep their operation stocked at all times.
To learn more about this project, see the table below or contact us directly.
Vacuum Impregnation Capabilities Applied/Processes
Primary:
Vacuum Impregnation
Cast
Trim
wheelabrate
Paint
Machine
Vacuum Impregnation
Secondary:
Thermal Curing

Packaging
Cell Pack in Returnable Cell Divided Packaging Free of Debris and Any Containments
Length: 8.86"
Width: 5.33"
Thickness: 1.34"
Air tightness of pump side/Air tightness of oil seal side
Surface Must Be Sealed to Air Tightness Per Print on Oil and Airside
Parts are Painted Prior to Vacuum Impregnation
In process testing/inspection performed
125,000 Pieces Per Year
500 Pieces Per Day
RoHS/EELV Compliant
MIL-STD-276A
MIL-STD-17563C
ISO 9001:2015
Ace Anodizing & Impregnating Inc.
Address:
4161 Butterfield Road
Hillside IL 60162

Contact:
Phone: 708-547-6680
Fax: 708-547-6682
Email Us
ISO 9001-2015 Registered
AAMA 2603 & 2604 Certified
Mil-DTL-5541F
Mil-8625F Type II Class 1 and 2
Mil-8625F Type III (Hard Coat) Class 1 and 2
Mil-I7563
Mil-STD-276A
AAMA 611 Classes 1 and 2

Copyright 2016 Ace Anodizing & Impregnating, Inc. | All Rights Reserved
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NO.38 Duanzhou 3rd Road, Zhaoqing(526060), Guangdong, China
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In the automotive industry,some automotive aluminum parts are made of zinc and aluminum alloys die casting. The effects of impurities in the alloy, that the tooling and equipment may cause the internal defects of the casting. Some defects such as porosity, shrinkage holes, and loose tissues are difficult to detect with the naked eye. The existence of the defects will lead to the risk of leakage of the sealed performance and increase the wear of machining tools, and at the same time add extra production costs. The increase makes it difficult to guarantee product quality. To solve the problem of die casting high rejection rate, the "impregnation" process is adopted for remedy.
Therefore, impregnation technology has been very mature since the 1970s. The application rate of this technology has reached 95%. The impregnation can be infiltrated with the small shrinkage holes and air holes in the casting to enhance the compactness of the die casting parts.
To meet our customer requirement and improve the die casting parts’quality, EMP Die Casting can provide the impregnation services, leakage testing of aluminum casting, also we could offer FREE Technical Analysis on the die casting parts design, if you might require this, we are glad to support your projects at anytime.
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An IATF16949 Certified Precision Die Casting Aluminum Parts Manufacturer Since 1993
NO.38 Duanzhou 3rd Road, Zhaoqing(526060), Guangdong, China
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