How To Beat Your Boss Audi G28

How To Beat Your Boss Audi G28


How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. This sensor is located near the edges of the transmission just above the flywheel ring gear. It transmits a signal the ECU via a grey wire (T55/49) which is then sent to the tachometer in the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the edge of transmission, above the flywheel ring. This sensor sends a signal via the grey wire to pin T55/49. The ECU then uses this information to control fuel, timig and boost. It also sends a signal to the G5 Tachometer located in the instrument cluster.

The sensor is used to correlate with the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is located so that it can start spark and injectors according to the situation.

If this sensor fails when it fails, the ECU will display a P00160 error code. This indicates that the Crank Shaft is out of sync with the Intake Camshaft. It could also be a sign of a chain stretch or a jump in the chain link of the upper chain of timing. The code won't appear without the additional information supplied by other sensors (G4 or G40).

It is a little tricky to test because there are various connector pins, and each one has different functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. It should read around 1000 ohms when it is at full operation. Examine for signs of coolant or oil in the connector bay if there are problems with this part.

2. Injectors

Yesterday accelerating full speed from highway paytoll i had a big cut in power like the engine is out of gas or injectors aren't firing any more. In the morning, i removed the spark plugs. Three were drenched with gazoline the fourth was dry. I put a piece of tissue over each hole in the injector and when i start the engine with no sparks, the ones that have gazoline pop right out. The 4th one remains closed. I checked the ground connection of ECU pins 14,30 and 48/55. I got zero ohm. So i assume the problem is elsewhere.

I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it works fine when the G28 plugged in. However, the intermittent misfire problem continues to occur at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows an ice temperature of -49c. I also noticed that the oil pressure gauge in the cockpit shows 2 bar, whereas the actual pressure is 0.0 when i rev the engine.

I don't know what to do. I feel like i've pretty much all other possibilities out. I'm worried that i might have missed something. Let me know should you have any suggestions! TIA!

3. Fuel Pump

The fuel pump in the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and both function in the 80 100, 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or from a parts store. It is simple to test them to do - just put your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector's side up) and 2 (2nd from left on the black connector's end). They should be infinite ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY) engines requires to know the position and speed the crankshaft to determine fuel injector timing, etc. To accomplish audi key programming near me , it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you have a problem with either one of these, the diagnostic scanner will show codes that could lead to the engine shutting down.

Some of the symptoms of a failed G28 sensor include an inaccurate rev counter in the gearbox, gears shifting quicker than normal and/or misfiring when in gear. It is probable that the sensor is failing and requires to be replaced if you encounter any of these signs. They're cheap and easy to find, especially when they're an Bosch sensor like ours. Alternately, the GM version of this part is also a great option.

5. Tachometer

A failing engine sensor could cause a myriad of issues in your vehicle. It's a vital component of the Audi's transmission as it sends information to the ECU about how fast or slow the vehicle's crankshaft is turning. If this sensor fails, it can affect the performance of the transmission and the other car's components.

The G5 engine speed sensor is situated on the edge of the transmission just above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49 through an uncolored wire. The ECU then uses and processes this signal to regulate the flow of fuel, timig and boost, and also sends it on to the G5 tachometer inside the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79]) as well as between T6a/1, and the instrument cluster pin T26a/12. There should be the resistance to be around 1000 ohms in these areas. This is a standard part that is found across the Audi 80, 100 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best ones might be availble in wrecking yards.

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