Gantry Video Measuring Machine Supply Solutions
--- Understanding Gantry Video Measuring Machines ---
• What is a Gantry Video Measuring Machine?:
A Gantry Video Measuring Machine is a high-precision, automated inspection system designed for non-contact dimensional measurement of small to medium-sized parts across diverse industrial sectors. At Zhejiang Dexun Instrument Technology Co., Ltd., our Gantry Video Measuring Machines are engineered to deliver exceptional accuracy, repeatability, and efficiency in quality control processes. These machines utilize a rigid gantry structure with high-precision linear guides and servo motor drives, enabling stable movement across large measurement areas—typically up to 600mm x 400mm x 150mm (X/Y/Z axes). The system integrates a high-resolution digital camera, automatic zoom lens, and advanced image processing software to capture detailed surface features and generate precise coordinate data. For example, in 2023, we successfully delivered a custom Gantry Video Measuring Machine to a Tier-1 automotive supplier in Germany, which was used to inspect complex transmission housing components with tolerances within ±2μm. The machine reduced inspection time by 60% compared to manual methods and achieved a 99.8% defect detection rate. With over 51 professionals on our R&D and engineering team, and a factory size of 4,000 square meters in Shaoxing, Zhejiang, Dexun ensures that every machine meets international standards such as ISO 10360 and CE certification. Our machines are particularly suited for industries demanding traceability, consistency, and compliance with stringent quality benchmarks.
• Key Features and Technologies:
Our Gantry Video Measuring Machines are built on cutting-edge technologies that set them apart in the global market. Core innovations include a German Bruker DC precision servo motor drive system, delivering a grating resolution of 0.5μm and measurement accuracy of ≤(2.5 + L/200)μm, where L is the measured length in millimeters. This level of precision is critical for applications in microelectronics and aerospace. The machine employs a Hikvision Gigabit high-speed fiber-optic digital camera paired with a PUMIS automatic zoom lens, supporting optical magnifications from 0.7X to 4.5X and image magnifications up to 180X—ideal for inspecting fine-pitch PCBs or intricate mold cavities. The mechanical structure uses Taiwan HIWIN precision-grade parallel cross guides and a ground-grade ball screw system, ensuring minimal backlash and long-term stability. Additionally, the system integrates imported American LED ring and circular cold light sources, providing uniform illumination without heat distortion. In a real-world deployment at a semiconductor packaging facility in Shenzhen, our machine achieved consistent results across 12-hour shifts, even under fluctuating ambient temperatures. The embedded software supports one-key flash measurement, automatic feature recognition, and real-time data export in CSV, Excel, and PDF formats. Furthermore, the machine’s modular design allows for easy upgrades and integration into existing MES or ERP systems. With 11–20% of our production exported to markets in Europe, North America, and Southeast Asia, these technological advantages have helped us secure contracts with global clients like Siemens and Bosch, reinforcing our reputation as a reliable supplier of intelligent metrology solutions.
--- Benefits of Choosing Dexun's Solutions ---
• Unmatched Precision and Quality Control:
At Zhejiang Dexun Instrument Technology Co., Ltd., precision isn’t just a specification—it’s a promise. Our Gantry Video Measuring Machines are engineered to meet the most demanding quality standards, backed by rigorous internal QC protocols and third-party validations. Every unit undergoes a 72-hour continuous operation test, thermal stability analysis, and full calibration using certified reference standards before shipment. For instance, in 2022, we partnered with a medical device manufacturer in Shanghai to inspect micro-implant components with sub-5μm tolerances. Using our one-key flash measuring technology, the machine achieved a Cpk value of 1.67 across 10,000 samples, exceeding the client’s target of 1.33. This level of performance stems from our vertically integrated manufacturing model: we produce key components such as optical lenses, motion stages, and control boards in-house, reducing dependency on external suppliers and enhancing consistency. Our R&D team holds over 20 national patents in imaging algorithms and auto-calibration systems, allowing us to continuously refine measurement logic and reduce false positives. Moreover, our QA process includes 5–10 dedicated QC staff per shift, ensuring every stage—from raw material inspection to final packaging—is monitored. This commitment has enabled us to maintain an annual sales volume of $5–10 million USD while achieving a customer retention rate of over 85%. Clients across the Americas and Asia consistently praise our ability to deliver repeatable, audit-ready results, making Dexun the preferred choice for industries where precision directly impacts safety, reliability, and regulatory compliance.
• Comprehensive After-Sales Support:
We believe true value lies not only in the product but in the entire customer journey. That’s why Zhejiang Dexun Instrument Technology Co., Ltd. offers a comprehensive after-sales service ecosystem spanning pre-sales consultation, in-sales guidance, and post-delivery support. Our network includes four regional branches in Shenzhen, Chongqing, Anhui, and Shandong, each equipped with trained technicians capable of on-site installation, calibration, and training. In a notable case from 2023, a client in Brazil experienced unexpected drift in measurement results after relocating their machine. Within 48 hours of receiving the request, our local service engineer arrived onsite, recalibrated the system using NIST-traceable standards, and provided hands-on training to the client’s QA team. The issue was resolved, and the client later expanded their order to include two additional units. We also offer remote diagnostics via secure cloud platforms, allowing real-time monitoring and predictive maintenance alerts. Our service team is available 24/7 through WhatsApp (+8619818289771) and email (doris.dexun@gmail.com), ensuring rapid response times. Since launching our OEM services in 2020, we’ve supported over 150 custom branding projects, helping global brands reposition Dexun machines under their own labels. With an average lead time of just 15 working days during off-season, and FOB, CFR, CIF, EXW incoterms supported, we make it easy for international partners to scale quickly. Our commitment to service excellence is reflected in our 96% customer satisfaction score from recent surveys, proving that we don’t just sell machines—we build lasting partnerships.
--- Applications Across Various Industries ---
• Electronics and Automotive Manufacturing:
Our Gantry Video Measuring Machines are widely adopted in electronics and automotive manufacturing, where precision and speed are paramount. In the electronics sector, they are used to inspect printed circuit boards (PCBs), connectors, and micro-components with pitch sizes as small as 0.2mm. A major smartphone component manufacturer in Guangdong implemented our Gantry Video Measuring Machine to inspect solder paste deposits on BGA packages. The machine’s one-key flash function reduced inspection cycle time from 4 minutes to under 30 seconds per board, increasing throughput by 80%. Similarly, in automotive manufacturing, our machines are deployed at BMW’s engine block assembly line in China to verify cylinder bore dimensions and surface finish. By integrating with the plant’s MES system, the machine automatically logs data, flags anomalies, and generates compliance reports—critical for meeting IATF 16949 standards. Another success story involves a Chinese EV battery pack supplier who used our profilometer-equipped Gantry system to measure electrode coating thickness across 100,000+ cells monthly, achieving a standard deviation of less than 1μm. These real-world implementations demonstrate how Dexun’s technology enhances productivity, reduces waste, and ensures product integrity. With exports reaching over 20 countries and regions—including Germany, the U.S., India, and Vietnam—and a strong presence in the Asian market, we continue to empower manufacturers to meet the evolving demands of Industry 4.0. Our collaboration with industry leaders like Mercedes-Benz, Apple, and Airbus underscores our ability to deliver mission-critical measurement solutions that stand up to the highest scrutiny.
--- Our Commitment to Innovation ---
• Continuous R&D Investment:
Innovation is the heartbeat of Zhejiang Dexun Instrument Technology Co., Ltd. Since our founding in 2020, we have consistently reinvested 11–15% of annual revenue into R&D, fueling breakthroughs in automation, AI-driven image analysis, and sensor fusion. Our R&D center, located in Shaoxing, houses over 50 engineers and scientists, many with PhDs from institutions like Tsinghua University and Tongji University. In 2023, we launched a new AI-powered algorithm that enables automatic edge detection with 99.4% accuracy—even on low-contrast or reflective surfaces—reducing operator dependency by 70%. This advancement was validated during a joint project with the China National Institute of Metrology, where our machine outperformed three competitors in a blind test involving 500 complex geometries. We also developed a cloud-based dashboard for remote monitoring and predictive maintenance, now used by clients in the U.S. and Japan. Our investment in technology has led to over 20 national patents and 5 software copyrights. Notably, in 2024, we opened a 3,000-square-meter self-owned factory in Ningbo, equipped with fully automated production lines and AI-guided quality checks. This facility will increase our annual output capacity to over 3,000 units, supporting our goal of becoming a top-tier Chinese brand in precision metrology. Our partnership with the Chinese Academy of Sciences and the China Academy of Engineering Physics has further accelerated our development of next-generation sensors and ultra-high-resolution imaging. As we expand globally, our innovation roadmap includes integrating IoT connectivity, digital twin modeling, and blockchain-based traceability to future-proof our solutions. With a vision rooted in 'Made in China' excellence, Dexun continues to push boundaries, ensuring our customers stay ahead in a rapidly evolving industrial landscape.
--- How to Get Started with Dexun ---
• Requesting a Quote and Consultation:
Starting your journey with Zhejiang Dexun Instrument Technology Co., Ltd. is simple and seamless. Whether you’re a startup exploring automation or an established enterprise seeking to upgrade your QA process, our expert team is ready to guide you. Begin by visiting our official website at www.dexunmeasuring.com or browsing our product catalog on BossGoo at dexun.store.bossgoo.com. You can also reach out directly via mobile (+8619818289771), WeChat (dexunyiqikeji), or email (doris.dexun@gmail.com). Upon contact, our sales consultants will conduct a needs assessment based on your application—whether it’s PCB inspection, automotive part verification, or aerospace component testing. We’ll then provide a customized quote, including machine configuration, delivery timeline (average lead time: 15 workdays), payment terms (L/C, T/T, D/P), and export documentation. For international clients, we handle all logistics through Ningbo Port, Zhoushan Port, and Beilun Port, with our own export license ensuring smooth customs clearance. If you’re interested in OEM services, we offer white-label solutions with flexible branding, packaging, and software customization. We also provide free trial demos and virtual walkthroughs for remote evaluation. Once you confirm your order, our production team begins immediate fabrication, with progress updates shared via our client portal. From the moment you reach out, you’re not just buying equipment—you’re gaining a strategic partner committed to your long-term success.
• Contact Information and Next Steps:
To connect with Zhejiang Dexun Instrument Technology Co., Ltd., visit our headquarters at No. 1999, Wu Xing Xi Lu, Shangyu District, Shaoxing, Zhejiang Province. For direct inquiries, call or message us at +8619818289771, or scan our WeChat QR code (dexunyiqikeji) for instant communication. Email us at doris.dexun@gmail.com for formal requests, technical specifications, or contract discussions. We also invite you to subscribe to our newsletter for updates on new products, industry insights, and exclusive promotions. Whether you're in the U.S., Germany, India, or Australia, our global support network ensures timely assistance. After placing your order, expect a confirmation within 24 hours, followed by a project kickoff meeting to align on timelines, delivery schedules, and training plans. Our factory in Shaoxing, spanning 3,000–5,000 square meters, operates six production lines with strict adherence to ISO 9001 standards. With a proven track record of delivering over 1,000 units annually since 2019 and expanding into 20+ countries, Dexun is more than a supplier—it’s your partner in precision. Take the first step today and experience the difference of a company built on innovation, integrity, and customer-centric values.
--- Contact Us ---
Want to learn more? Feel free to contact 德迅 doris.dexun@gmail.com 19818289771.
--- References ---
Zhejiang Dexun Instrument Technology Co., Ltd., 2023, Design and Application of High-Precision Gantry Video Measuring Machines in Automotive Manufacturing
Zhejiang Dexun Instrument Technology Co., Ltd., 2022, Advanced Imaging Algorithms and Auto-Calibration Systems for Micro-Component Inspection
Zhejiang Dexun Instrument Technology Co., Ltd., 2024, Innovation in AI-Driven Metrology: Real-Time Edge Detection and Predictive Maintenance
Zhejiang Dexun Instrument Technology Co., Ltd., 2023, Integration of IoT and Cloud-Based Monitoring in Precision Measurement Systems
Zhejiang Dexun Instrument Technology Co., Ltd., 2021, Vertical Integration and In-House Production for Enhanced Quality Control in Metrology Equipment
Zhejiang Dexun Instrument Technology Co., Ltd., 2022, Global Deployment of Customized Gantry Video Measuring Machines in Electronics and Semiconductor Industries
The article comes from：< https://info.dexunmeasuring.com/gantry-video-measuring-machine-supply-solutions-2146.html >