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This chapter provides an overview of powder-forming methods for ceramics and metals. Powder forming is distinct from traditional melt-forming methods in that it involves forming a component from powder and densifying it without melting, via solid state sintering. The primary benefits of powder forming are as follows: a reduced forming temperature reduced energy cost , b capability for engineered porosity, c elimination of mold component reactions caused by melt forming, and d suitability for mass production of small metal components and ceramics of all shapes and sizes. Almost all ceramics are manufactured by powder forming. Most metals are formed by melt casting; however, powder metallurgy has grown into a large industry. This overview begins with a review of powder characterization and powder manufacturing techniques. Powder-forming techniques are then reviewed including the two main dry-forming methods die pressing, cold isostatic pressing and a range of wet-forming techniques including extrusion, plastic forming, slipcasting, tapecasting, powder injection molding, direct coagulation casting, gelcasting, and thixotropic casting. The overview then discusses powder densification techniques including pressureless sintering, self-propagating high-temperature synthesis, microwave sintering, two-step sintering, hot-pressing, hot isostatic pressing, spark plasma sintering, and sinter forging. Future trends discussed include additive manufacturing powder 3D printing , functionally graded materials, and hydrostatic shock forming. This is a preview of subscription content, log in via an institution to check access. Institutional subscriptions. J Am Ceram Soc 40 10 — Article Google Scholar. Agrawal DK Microwave processing of ceramics. Angelo C, Subramanian R Powder metallurgy: science, technology and applications. PHI Learning, Patparganj. Google Scholar. Part I. Application to alumina. Ind Ceram — In: Somiaya S et al eds Hand book of advanced ceramics material science, vol 1. Elsevier, London, pp — J Eur Ceram Soc 28 7 — J Am Chem Soc 60 2 — Physica C: Superconductivity — Chavara DT, Ruys AJ Development of the impeller-dry-blending process for the fabrication of metal-ceramic functionally graded materials. Ceram Eng Sci Proc — J Biomimet Biomater Tissue Eng — Nature — Chesters JH Refractories, production and properties. The Iron and Steel Institute, London. World Scientific, Singapore. Book Google Scholar. Metal Powder Rep 45 2 — Chem Eng Sci — Powder Metal 51 4 In: Metal matrix composites. Part 1: application and processing. Trans Tech Publications, Switzerland, pp — In: Symposium 4. J Am Ceram Soc — TMS, Warrendale, pp 1— Mater Sci Eng A —— German RM Coarsening in sintering: grain shape distribution, grain size distribution and grain growth kinetics in solid-pore systems. Crit Rev Solid State — Am Ceram Soc Bull 70 8 — Int Mater Rev — J Mat Let 58 30 — J Eur Ceram Soc 13 1 — US Patent, Patent number: 5,, In: Rahaman MN ed The handbook of ceramic engineering, vol 1. Marcel Dekker, New York, pp 1— J Mater Sci — Langmuir I The constitution and fundamental properties of solids and liquids. Part I solids. J Am Chem Soc 38 11 — Comparison with cement pastes. Mater Struct — Lewis JA Colloidal processing of ceramics. J Am Ceram Soc 83 10 — Maleksaeedi S, Paydar MH, Ma J Centrifugal gel casting: a combined process for the consolidation of homogenous and reliable ceramics. J Am Ceram Soc 93 2 — Mistler RE Tape casting: the basic process for meeting the needs of the electronics industry. Am Ceram Soc Bull 69 6 — Niino M Development of functionally gradient material. J Jpn Soc Powder Metall Norton FH Elements of ceramics, 2nd edn. Addison-Wesley, London. J Eur Ceram Soc 17 2—3 — Int L Mat Res — J Ceram Soc 35 4 — Pergamon Press, New York. Ring TA Fundamentals of ceramic powder processing and synthesis. Academic, London. Academic, San Diego. Ruthner MJ Method for producing iron powder respectively microalloyed steel powder mainly for metallurgical applications and method for producing thereof. Patent no US 8,, B2, 14 Feb In: Ceramics: adding the value. Int Ceram Monogr — In: Handbook of ceramics. J Mater Sci Lett — J Eur Ceram Soc — Shigeyuki S, Rustum R Hydrothermal synthesis of fine oxide powders. Bull Mater Sci 23 6 — Mater Sci Forum — Pure Appl Chem — Am Ceram Soc Bull 75 5 — Stephan JG The lying stones of Marrakech. Penultimate reflections in natural history. Accessed 26 June Mater Lett 46 2—3 — J Mater Res — Slip casting. J Am Ceram Soc 69 12 — J Soc Powder Techn Jpn — Tyagi R Microwave sinter-forging of zirconia ceramics. Powder Metal 50 4 Wang YU Computer modeling and simulation of solid-state sintering: a phase field approach. Acta Mater — J Eur Ceram Soc 31 14 — J Mat Pro Tec 1—3 — Ceram Int 30 4 — Rapid Prototyping J 16 1 — Download references. University of Craiova, No. You can also search for this author in PubMed Google Scholar. Correspondence to Andrew Ruys. Fine ceramics advanced ceramics, advanced technical ceramics — Sample preparation for the determination of particle size distribution of ceramic powders. Fine ceramics advanced ceramics, advanced technical ceramics — Determination of absolute density of ceramic powders by pycnometer. Fine ceramics advanced ceramics, advanced technical ceramics — Determination of density and apparent porosity. Fine ceramics advanced ceramics, advanced technical ceramics — Determination of specific surface area of ceramic powders by gas adsorption using the BET method. Fine ceramics advanced ceramics, advanced technical ceramics — Determination of bulk density of ceramic powders — Part 1: Tap density. Fine ceramics advanced ceramics, advanced technical ceramics — Determination of particle size distribution of ceramic powders by laser diffraction method. Representation of results of particle size analysis — Part 3: Adjustment of an experimental curve to a reference model. Representation of results of particle size analysis — Part 6: Descriptive and quantitative representation of particle shape and morphology. Determination of particle size distribution by gravitational liquid sedimentation methods — Part 1: General principles and guidelines. Determination of particle size distribution by gravitational liquid sedimentation methods — Part 2: Fixed pipette method. Determination of particle size distribution by gravitational liquid sedimentation methods — Part 3: X-ray gravitational technique. Determination of particle size distribution by centrifugal liquid sedimentation methods — Part 1: General principles and guidelines. Determination of particle size distribution by centrifugal liquid sedimentation methods — Part 2: Photocentrifuge method. Determination of particle size distribution by centrifugal liquid sedimentation methods — Part 3: Centrifugal X-ray method. Particulate materials — Sampling and sample splitting for the determination of particulate properties. Determination of particle size distribution — Differential electrical mobility analysis for aerosol particles. Pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption — Part 1: Mercury porosimetry. Pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption — Part 2: Analysis of mesopores and macropores by gas adsorption. Pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption — Part 3: Analysis of micropores by gas adsorption. Measurement and characterization of particles by acoustic methods — Part 1: Concepts and procedures in ultrasonic attenuation spectroscopy. Determination of particle size distribution — Single particle light interaction methods — Part 1: Light scattering aerosol spectrometer. Determination of particle size distribution — Single particle light interaction methods — Part 2: Light scattering liquid-borne particle counter. Determination of particle size distribution — Single particle light interaction methods — Part 3: Light extinction liquid-borne particle counter. Determination of particle size distribution — Single particle light interaction methods — Part 4: Light scattering airborne particle counter for clean spaces. Metallic powders. Determination of apparent density and flow rate at elevated temperature. Part 1: determination of apparent density at elevated temperature. Method for determination of apparent density of free-flowing metal powders using the Hall apparatus. Method for determination of apparent density of non-free-flowing metal powders using the Carney apparatus. Standard test method for apparent density of metal powders and related compounds using the Arnold meter. Standard test method for apparent density of free-flowing metal powders using the Hall flowmeter funnel. Standard test method for apparent density of metal powders and compounds using the Scott volumeter. Standard test method for apparent density of non free-flowing metal powders using the Carney funnel. Determination of apparent density and flow rate at elevated temperatures. Part 2: Determination of flow rate at elevated temperature. Metallic powders, excluding powders for hard metals. Determination of compressibility in uniaxial compression. Reprints and permissions. Ruys, A. Powder Processing of Bulk Components in Manufacturing. In: Nee, A. Springer, London. Published : 30 September Publisher Name : Springer, London. Print ISBN : Online ISBN : Anyone you share the following link with will be able to read this content:. Sorry, a shareable link is not currently available for this article. Provided by the Springer Nature SharedIt content-sharing initiative. Policies and ethics. Skip to main content. Handbook of Manufacturing Engineering and Technology. Abstract This chapter provides an overview of powder-forming methods for ceramics and metals. Access this chapter Log in via an institution. Chapter EUR Hardcover Book EUR Tax calculation will be finalised at checkout Purchases are for personal use only. Cold sintering: Current status and prospects Article 18 July Mater Sci Eng A —— Google Scholar German RM Coarsening in sintering: grain shape distribution, grain size distribution and grain growth kinetics in solid-pore systems. Nature — Article Google Scholar Ruthner MJ Method for producing iron powder respectively microalloyed steel powder mainly for metallurgical applications and method for producing thereof. View author publications. Appendices Annex 1. Determination of apparent density. Rights and permissions Reprints and permissions. About this entry Cite this entry Ruys, A. Copy to clipboard. Publish with us Policies and ethics. Search Search by keyword or author Search. Navigation Find a journal Publish with us Track your research. Representation of results of particle size analysis — Part 1: Graphical representation. Determination of the specific surface area of solids by gas adsorption using the BET method. Determination of particle size distributions — Electrical sensing zone method. Particle size analysis — Image analysis methods — Part 1: Static image analysis methods. Particle size analysis — Image analysis methods — Part 2: Dynamic image analysis methods. Part 1: Funnel method. Part 2: Scott volumeter method. Method for determination of apparent density of metal powders using the Arnold meter. Standard test method for determination of tap density of metallic powders and compounds. Determination of flow rate by means of a calibrated funnel hall flow meter. Method for determination of flow rate of free-flowing metal powders using the Hall apparatus. Standard test methods for flow rate of metal powders using the Carney funnel. Standard test method for compressibility of metal powders in uniaxial compaction. Determination of green strength by transverse rupture of rectangular compacts. Method for determination of green strength of unsintered compacted powder metallurgy materials. Standard test method for green strength of specimen compacted from metal powder.

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