Cam Tube Bend

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A new version of the TubeWorks tube bending CAD/CAM software, which now provides tubular metal fabricators with powerful pre-production tools for laser cutting as well as tube bending, is available from the tube bending machine manufacturer Unison.
Developed by the UK-based software consultancy 3DCompound, TubeWorks is a specialist add-in module for the popular SolidWorks mechanical CAD package. By combining powerful visualisation capabilities with automatic code extraction and file generation, the software enables metal fabricators to substantially increase the productivity of their tube handling operations through optimal use of manufacturing data. The time that it takes to develop programs for CNC tube bending and laser tube cutting machines, for example, is typically reduced from hours to just minutes.
Automatic extraction
For tube bending, the software automatically extracts key manufacturing information such as bend angles and rotations from a native SolidWorks model or a common CAD file such as STEP, IGES or ParaSolid and creates the bend table for immediate use on a CNC bending machine, as well as the XYZ coordinates and a 2D drawing of the modelled tube. Version 2.6 of TubeWorks extends this functionality significantly, by enabling users to ‘unbend’ the CAD models of bent tubes into flat (or straight) configurations containing full details of all holes and cut-outs, to provide the input data for laser tube cutting machines.
Fully integrated
TubeWorks is a fully integrated add-in for the SolidWorks CAD package and is available exclusively from Unison. It eliminates the need for any additional software to generate manufacturing data for the design, development and production of tubular metal parts, while providing completely unfettered access to SolidWorks’ powerful design functions. A video demonstrating TubeWorks’ key features and ease of use can be viewed on Unison’s website at: http://unisonltd.com/products/software/tube-works/
Tube processing made easy
October 15, 2019
In "Laser micro-machining"
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What they think!

Metal fabricators who use SolidWorks CAD software can now accelerate the pre-production phase of tube bending by using a new add-in from Unison.
TubeWorks features a fully searchable tooling log that enables users to quickly check which bending tools will be needed for producing a part.
Unison tube bending machines are backed by software tools that enable users to quickly create production-ready programs.
Unison has launched a PC-based CAD/CAM product for tubular metal fabricators who use SolidWorks CAD software that, according to the company, enables them to reduce order processing and pre-production development time from hours to minutes.
The software add-in, called TubeWorks, automatically extracts key manufacturing information, including tube specifications and CNC bending data, from both native SolidWorks models and common CAD file formats such as STEP, IGES and ParaSolid. It can handle tube models with round (tube and bar), square, rectangular, oval or flat-sided oval cross-sections.
Unison secured exclusive worldwide sales for TubeWorks from its developer, 3DCompound Ltd., a UK-based software consultancy that specializes in the development of third-party value-added products for SolidWorks. The company was founded by an accredited SolidWorks Elite Application Engineer with an extensive background in CAD and tube bending technology. It produces a variety of software tools, ranging from macros to fully integrated add-in modules.
According to Alan Pickering, Managing Director of Unison, "Automating the extraction of manufacturing data from CAD files helps bending machine users to create production-ready programs much more quickly and efficiently. TubeWorks will provide our customers with an enormous competitive advantage and is an important addition to our growing portfolio of software tools. As well as offering a smart solution for metal fabricators seeking to accelerate their request-for-quotation (RFQ) procedures, the software will help companies with in-house bending machines to reduce design-to-manufacturing times."
3DCompound's Managing Director Ali Jani said, "We chose Unison as a partner because its innovative culture matches well with our own. Unison's all-electric tube bending machines are widely regarded as some of the best in the industry, enabling companies to push performance boundaries in metal tube fabrication. Our new TubeWorks add-in is designed with the same principles and for the same markets. We believe that the software provides users with a unique and powerful means of enhancing the productivity of their tube bending operations."
"The TubeWorks add-in is fully integrated into SolidWorks, allowing users to take full advantage of the CAD software's powerful design functions, and eliminates the need for any additional standalone solutions for generating manufacturing data during the design, development and production of tubular parts," said a company spokesperson. "The add-in software is inherently intuitive and easy to use, requires no special training and can be mastered within 10 minutes."
In addition to its manufacturing data extraction capabilities, TubeWorks offers a variety of functions to further help users minimize the pre-production design time of machine-based tube bending. These include automated centerline creation through tubular geometry (for both round and non-round profiles) and automated conversion of imported tube models into native SolidWorks models for CLR (centerline radius) modification. The software also extensively automates the generation of 2D drawings, as well as the creation of reports for the YBC data that will be used to control the bending machine and for the XYZ coordinates of the modeled tube.
To help maximize flexibility and ease of use, TubeWorks is fully functional in a multi-body part environment. A searchable tooling log enables users to quickly check the types of tools - such as bend former, mandrels, wiper dies, etc. - that will be necessary for a particular bending operation, while a tooling recommendation function verifies whether a part can be produced using existing tools, or suggests suitable substitutes. The software also includes a tube length calculator, which evaluates the total length of tube that will be needed for fabricating the specific formed part.
Manufacturing News is a monthly metalworking manufacturing publication that informs over 100,000 monthly readers of manufacturing solutions and new technology and the application of that technology in precision machining, production machining, fabricating of metals and composite materials. We welcome news releases that fit our editorial profile. The manufacturing we write about is the machining or fabricating that results in the creation of components, i.e., the manufacturing of discrete parts.
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