CNC Swiss-Sort Automatic Lathes

Since 1961, Marubeni Citizen-Cincom (MCC) has been recognized because the worldwide market share holder in the area of CNC swiss-sort automated lathes and turning centers, with an established popularity for ease-of-use, quick setup, precision, rigidity, and efficiency. Since its inception, Citizen has successfully made Citizen Cincom swiss screw lathe machines the most widely accepted CNC swiss-type computerized lathes and turning centers in North America. cnc lathe consists of CNC sliding headstock type CNC automated lathes, mounted headstock sort CNC automated lathes, bar loading, welding, laser systems, automatic lathes, thread whirling, and multi-station machining cells. CNC swiss-kind automated lathes and turning centers are highly prized in the manufacturing of parts for a wide range of applications and industries including medical devices and units, dental implants, aerospace and aviation parts, electronics, fiber optics, automotive elements, business machines, protection, firearms, instruments, valves, fasteners, and rather more

In 2010, the line of MIYANO high-precision, fastened-head automatic lathes, was added to the Citizen household. This amalgamation of the two product lines has enhanced MCC’s capability to supply clients higher manufacturing options for two mm to 64 mm bar applications.

One in every of the weather that units Citizen apart, is its commitment to offering after-sale assist by strong partnerships with local distributors. With easily accessible technical assist and repair, access to OEM alternative components, training and purposes support, Citizen and Productiveness are in a position to cut back the true value of ownership of a CNC swiss-kind automatic lathe / turning heart and supply one of the best return on your funding.

As distributors of the MMC family of swiss-fashion lathes since 1990, Productivity Inc gives expert gross sales functions matching with one of the best native help by effectively serving the more and more refined requirements of the small parts manufacturing industry. In addition to gross sales, service and functions, Productiveness affords free courses for all purchases to get you up and running quick on your new CNC swiss-type computerized lathes and turning centers.

Not like standard lathes, Swiss-sort machine tools use a sliding or fixed headstock to move bar stock by way of a information bushing allowing the half to maneuver within the Z-axis. This ends in exposing only the portion being machined while the instrument is stationary. This methodology minimizes part deflection and permits tight tolerances. Swiss machining is thought for machining long workpieces and small diameters, and short-run, excessive-precision jobs, subsequently making it a versatile option for jobs that may otherwise require a number of different secondary operations.

Geared up with up to 13 axes, Swiss-kind machines can add important worth by lowering throughput instances and labor as operators don’t need to transfer the work in progress to a different machine for completion, thus enabling the whole machining of a part in a single cycle. No technology beats Swiss machining in terms of churning out many small parts.

To assist get essentially the most of half machining, all Citizen swiss-fashion machines are equipped with WINCNC, Citizen’s CNC programming system. This software connects seamlessly to a Computer and is designed to permit operators to easily and rapidly create, edit, and run CNC programs. It comes with many constructed-in instruments to help you work with totally different CNC code sections. It is also configurable to send and obtain information from different compatible machines in your store.

Whether you want a time examine to improve efficiencies, or identify inefficiencies, or to assist you establish KPIs for a manufacturing process, or inventory planning, or achieve manufacturing objectives, Citizen’s Window Time Estimating (WinTS) software program was developed to allow machinists to create accurate time research for a given part.

Citizen machinery continues to grow and enhance their product line to service the manufacturing sector. New technologies and accessories similar to LFV reducing for chip control, laser techniques, bar loaders and custom automation, enhance the power to make precision elements shortly and effectively.

Low Frequency Vibration (LFV), also called LFV chopping, is a chopping technique from Citizen utilizing lasers, designed to keep away from the issue of spiraling chips, entanglement of chips (bird nesting) and built-up edges. This expertise is obtainable on Citizen VC03, A20, D25, L12, L20, L32, MC20, M32 and Miyano machines. By have a laser “under the hood”, certain machine steps could be eliminated and less machines could also be required. In medical manufacturing, it is a bonus since it is one much less machine to validate. Having an LFV machine instrument in your toolbox means prolonged tool life, smaller chips, minimal burring, wonderful deep hole drilling and close to endless geometric shape potentialities, to name a number of.

The Laser System L2000 (see video) is a hybrid machine, combining typical machining and laser reducing on a single machine platform. Such fiberoptic laser combos supply high-precision, excessive-speed laser chopping with decreased part dealing with and improved half accuracies. This system is also fitted to prototyping as a result of machinists can create tubing from solid inventory. The L2000 is modular in design, and can be utilized to most Cincom machine fashions together with A20, L12, L20, L32 and Miyano BNA-42GTY. Furthermore, this fiber optic laser system can be retrofitted to older Cincom fashions.

This unique, compactly designed L20XII ATC Computerized Instrument Changer tooling with B-axis could be mounted on the gang device publish to enable use of a complete of 13 entrance machining B-axis tools - 12 ATC instruments and one instrument constructed into the tooling (L20XII devoted option). Utilizing the ATC tooling in conjunction with present turning tools and cross machining rotary instruments combines the machining velocity of a Swiss-sort automated lathe due to the gang tool put up.

The ATC gives an setting where the instrument setting for machining several kinds of workpieces will be accomplished in a single setup. Capable of machining complicated parts similar to medical parts together with implants.

Citizen has engineered a Tandem Live Tools Options that uses one dwell tool station to drive two instruments. Because of the small mechanism of the piece, the extra stay software does not take up extra area however doubles the output. More tooling means better manufacturing charges.

MCC Automation Techniques or automated materials dealing with techniques, designed for Citizen and Miyano machines for manufacturing processes embody vacuum ejection, wire ejection, and load/unload with palletizing for medical bone screw manufacturing.

Productiveness has gross sales and functions engineers who're expertly versed in swiss-type machining and Citizen tools, and have a ton of successfully applied purposes underneath their belt. Whether or not you could have small components manufacturing points or are trying to cut back variety of secondary machining processes, swiss turning may be simply the trick. Contact us to debate your application or to set up a demo.