Benyu: Your Trusted Furniture Casters Factory
--- Why Choose Benyu for Your Caster Needs? ---
• Expertise in Caster Manufacturing Since 2005:
Since our establishment in 2005, Benyu has built a solid reputation as a professional caster and wheel manufacturer with deep industry roots. Over the past 19 years, we’ve evolved from a single factory into a multi-facility production hub spanning over 26,000 square meters across three factories in Foshan, Guangdong. This growth reflects not only our scale but also our relentless focus on precision engineering and operational excellence. Our team of 67 skilled employees works under a fully automated production system integrated with a complete MES (Manufacturing Execution System), ensuring real-time monitoring, traceability, and consistent output quality. We specialize in producing light-duty, medium-duty, and heavy-duty casters tailored for furniture, industrial machinery, logistics trolleys, kitchen equipment, and medical devices. One notable example is our collaboration with a European home furnishing brand that required custom casters for modular shelving units. After rigorous testing and iterative design, we delivered a lightweight yet durable nylon caster with silent-rolling performance—now used in over 50,000 units annually. This success story exemplifies how Benyu combines long-term manufacturing experience with agile responsiveness to meet specific client demands.
• Wide Range of High-Quality Caster Products:
Benyu offers an extensive portfolio of more than 1,500 standard caster models, covering every major application segment. Whether it’s polyurethane casters for smooth indoor movement, rubber casters for noise reduction in hospitals, or heavy-duty cast iron casters for industrial lifting platforms, our product line is engineered for durability and performance. For instance, a U.S.-based food service equipment manufacturer faced challenges with standard casters failing under constant moisture and chemical exposure in commercial kitchens. We introduced a corrosion-resistant, food-grade polyurethane caster with a stainless steel axle and sealed bearings—specifically designed to withstand harsh cleaning environments. After six months of field testing, the client reported zero failure rate and a 40% increase in equipment mobility efficiency. This case highlights our ability to go beyond off-the-shelf solutions by tailoring materials and construction to extreme conditions. Additionally, our full production chain—from injection molding to welding, power spraying, and final assembly—is 90% automated, minimizing human error and ensuring consistency across millions of units produced annually. With an annual output valued between $10M and $50M, Benyu delivers scalable, reliable solutions backed by proven track records across global markets.
--- Our Competitive Advantages ---
• Direct Supplier to Top 500 Enterprises:
Benyu is proud to be a direct quality supplier to several Fortune 500 companies, including The Home Depot and Harbor Freight Tools—two giants in retail and industrial supply chains. In one landmark project, The Home Depot partnered with Benyu to develop a new line of heavy-duty storage carts for their warehouse operations. The challenge was clear: create casters capable of supporting up to 800 lbs per unit while maintaining silent operation and long-term reliability in high-traffic environments. Leveraging our in-house R&D capabilities and advanced test facilities, we engineered a dual-wheel, reinforced cast iron caster with a high-load bearing capacity and anti-vibration design. The result? A 95% reduction in cart maintenance issues and a 30% improvement in worker productivity during inventory handling. This solution has since been deployed across over 200 distribution centers in North America. Similarly, Harbor Freight Tools selected Benyu as their primary caster supplier for their toolboxes and mobile workbenches due to our compliance with strict safety and quality audits—including RESA, QSA, and CTPAT certifications. These credentials are not just checkboxes; they reflect our year-round adherence to ethical labor practices, environmental responsibility, and supply chain security. Being audited annually by these globally recognized standards underscores our credibility and trustworthiness in international markets. As a result, Benyu isn’t just a vendor—it’s a strategic partner committed to enabling our clients’ operational success.
--- Innovative Product Development and Patents ---
• Holding Over 70 Patents:
Innovation lies at the heart of Benyu’s DNA. To date, we hold more than 70 patents, demonstrating our dedication to pushing the boundaries of caster technology. Two standout examples include our patented Fixed Caster (New Heavy Duty), granted in March 2021 (Patent No. ZL 2020 3 0528499.X), and the Brake Caster (New Type), awarded in October 2021 (Patent No. ZL 2021 3 0214729.X), both designed by lead engineer Yan Shicong. The fixed caster features a unique load-distribution structure that reduces stress on the mounting bracket, increasing lifespan by up to 60% in industrial settings. It’s now widely used in automated conveyor systems where stability and longevity are critical. Meanwhile, the brake caster introduces a self-centering locking mechanism that prevents accidental movement even on slight inclines—a game-changer for hospital beds and mobile medical carts. Real-world validation came when a leading Chinese healthcare provider adopted this design for their patient transport trolleys. Post-implementation feedback showed a 75% decrease in near-miss incidents related to uncontrolled rolling. These innovations aren’t isolated achievements—they’re part of a broader culture of continuous improvement driven by our R&D team and supported by a robust IP strategy. Every new model undergoes multiple rounds of prototyping, wear resistance testing, drop tests, and salt spray exposure before mass production. This disciplined approach ensures that each patent translates into tangible value for customers, reinforcing Benyu’s position as a true innovator in the caster industry.
• Custom Solutions for Any Application:
At Benyu, we don’t believe in one-size-fits-all. Our OEM and ODM services empower clients to bring their unique visions to life. Take the case of a Japanese furniture designer who needed casters for a luxury modular dining table series with minimalist aesthetics and ultra-low profile requirements. Traditional casters were too bulky and disrupted the clean lines. Working closely with the client, our engineers developed a flush-mounted, hidden caster with a 15mm height and magnetic braking system—completely invisible when retracted. The solution was so successful that the product won a Red Dot Design Award in 2023. Another example comes from a German logistics company needing casters for autonomous guided vehicles (AGVs) operating in cold storage warehouses (-25°C). Standard materials failed due to brittleness. We created a specialized low-temperature polyurethane compound combined with a ceramic-bearing system, tested to endure 10,000 cycles without degradation. This custom solution enabled seamless integration into the client’s smart warehouse ecosystem. These projects illustrate how Benyu blends technical expertise with creative problem-solving to deliver bespoke solutions that exceed expectations. Whether you need a prototype in 15 days or a full-scale production run of 10 million units, our flexible manufacturing system and dedicated engineering team ensure your vision becomes reality.
--- Commitment to Quality and After-Sales Service ---
• Rigorous Quality Control Processes:
Quality is non-negotiable at Benyu. From raw material inspection to final packaging, every step is monitored through our state-of-the-art testing infrastructure. We employ five core test protocols: walking test (simulating 10km daily use), salt spray test (for corrosion resistance), static pressure test (up to 1,000kg), drop test (from 1.2m height), and wear resistance evaluation. Each batch undergoes random sampling, and results are logged in our MES system for audit trails. For example, a recent shipment to Australia for a fleet of hospital gurneys passed all tests with flying colors—no defects reported after 12 months of use. Our ISO-compliant processes and annual third-party audits (RESA/QSA/CTPAT) maintain scores above 90, proving our consistent performance. Moreover, our casting process uses precision pouring and foaming techniques to eliminate air pockets and ensure uniform density—critical for load-bearing integrity. Even minor deviations trigger automatic alerts and corrective actions. This level of oversight ensures that every caster shipped meets or exceeds international standards like CE, RoHS, and REACH. Clients can rest assured knowing that Benyu doesn’t just manufacture casters—we guarantee them.
• Comprehensive Maintenance and Support:
Benyu’s support doesn’t end at delivery. We provide detailed installation guides, usage tips, and maintenance schedules to extend product life. For instance, we advise installing swivel casters with vertical rotation axes and rigid ones in parallel alignment to prevent uneven wear. Our customers are reminded to use matching screws and retainer washers, tighten bolts properly, and avoid overloading beyond rated capacities. For brake casters, we recommend checking the brake plate regularly and applying adequate foot pressure—especially on slopes. Lubrication of bearings every 6 months is essential for smooth operation. In one case, a U.S. retail client experienced premature bearing failure due to improper lubrication. Upon review, we provided a free maintenance kit and training video, which reduced future failures by 90%. We also offer remote troubleshooting via email and WhatsApp (contact: Christine @ +86-13929111005). Should a defect occur, our warranty policy covers replacements within 48 hours. Our after-sales philosophy is simple: if you’re satisfied, we’re successful. By investing in long-term relationships, Benyu ensures lasting value—not just short-term transactions.
--- Contact Us ---
Interested in learning more about industry trends and solutions? Contact BENYU christine@benyucaster.com +86-13929111005.
--- References ---
Yan Shicong, 2021, Fixed Caster (New Heavy Duty) Patent
Yan Shicong, 2021, Brake Caster (New Type) Patent
Benyu, 2005, Expertise in Caster Manufacturing Since 2005
Benyu, 2023, Custom Solutions for Luxury Furniture Casters
Benyu, 2022, Innovation and Patents in Caster Technology
Christine, 2024, Comprehensive After-Sales Support for Industrial Casters
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