Ballistic Nylon

Ballistic Nylon

July 2, 2020 April 3, 2019 by Barry Richardson

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In 1927, DuPont Corporation began the research for the production of nylon, a synthetic polymer based on semi-aromatic polyamides which were then processed into fabrics.
This invention provided a convenient alternative to silk materials which were imported from Japan and this provided a respite to wary customers.
In 1938, nylon fabric promising to be as strong as steel and fine as a spider web hit the market as the first man-made organic textile fiber and it was welcomed with widespread enthusiasm especially among middle-class women.
The first public sale of nylon stockings occurred on October 1939 in Delaware where 4000 pairs of stockings were sold within 3 hours and during the Second World War almost all nylon production was diverted to the military for use in parachutes and parachute chords.
Perhaps motivated by the success of this invention and maybe the desire to produce a real steel fabric , DuPont began research into the manufacture of a stronger, tougher and thicker nylon fabric that can provide enhanced protection against bodily harms.
This led to the invention of the ballistic nylon.
Ballistic nylon is a thick and tough material developed from nylon fabric to provide protection from ballistic impacts .
It was originally developed as a base material for flak jackets to be worn by the Second World War airmen as protection from case fragment from high explosive weaponry and bullets.
However, it was not effective against most pistols and rifle bullets though it could deflect minor shrapnel and debris.
So in the late 1970s, the military upgraded to light-weight Kevlar and ceramic plate technology which were more effective in protecting against these weapons.
Despite the shortcomings of ballistic nylon, the material is crazily durable and resistant to harsh conditions and water .
As a result, it has found wide application in luggage and backpacks, shoes, belts and straps, sporting equipment and knife sheaths .
However, the use of ballistic nylon poses some problems ranging from:
It might require armor piercing needles and this might be difficult to get especially if you don’t have the right credentials. But you can by-pass this stress by using heavy-duty sewing machines.
Perhaps you might also consider using a home sewing machine. Some people have acknowledged using it to sew together ballistic nylon.
However, if you are considering following this route, then you have to be ready to break a considerable number of needles and you might probably end up with stitches you might be proud of.
So in this article, we have outlined everything we believe you need to know about the deniers of ballistic nylons, the comparison between them and also the comparison between the ballistic nylon and Cordura, another strong and durable fabric.
But before we dive fully, I am going to explain fully what a denier is. A denier is a unit used to measure the linear mass density of the fiber. This linear mass density in textile technology refers to the amount of mass per unit length of a fiber.
9000 meters in textile technology is used as the standard unit length , so this explains basically what a denier is.
In a nutshell, it is the number of grams in every 9000 meters of the fiber ; and it is represented using the abbreviation D .
100D of fabric means that the 9000 meters of the fiber weigh 100 gram while another fabric with 480D tag means that every 9000 meters of its fiber weigh 480 grams.
The denier is based on a natural reference to silk. It was discovered that a 9000-meter long single strand of silk weighs 1 gram , so 9000 meters became adopted as the standard unit length for measurement in the textile industry.
In real life, it is time-consuming and practically unrealistic to measure 9000 meters of fibers. So a sample of 900 meters is weighed and the result multiplied by 10 to arrive at the denier weight.
Denier determines the fiber thickness of individual threads used in the creation of the fabric. Those with high denier count tend to be thicker and more durable than those with lower counts.
Now having established what a denier is, then let compare the various deniers of ballistic nylon.
Very similar in properties with the 600D polyester fiber , the material is referred to as the junior ballistic nylon because of its lighter weight to the senior ballistics, 1050D and the 1680 denier ballistic materials.
It is a basket-woven material made from 840 denier nylon fiber with a 2×2 weave. This means that a 9000-meter length of this fiber weighs approximately 840 grams.
The material is waterproof and it can withstand wears and tears. It is perfect for holsters, rifle cases, bags bottoms, and other uses.
This is a multifilament high tenacity and durable 2X2 basket wave nylon fabric made with 1050 denier fiber.
This means that a 9000-meters length of this fiber weighs 1050 grams.
Compared to its counterpart polyester , the double wave 1050 denier ballistic nylon has been proven to be the strongest and most durable fabric for its denier weight level .
1050 denier ballistic nylon weighs 15 ounces per yard and it has a very good resistance to chemicals .
As a result of its high tensile strength, the 1050d fiber is used in parachutes, tow ropes, conveyor belts, fishing, cordages and many more. It is resistant to water and offers poor comfort.
The material is made from synthetic petrochemicals, so it is not environmentally friendly. It is not biodegradable and the substance releases harmful toxins when disposed of in a landfill.
Just like the 1050 denier ballistic nylon, the 1680 denier material is a multifilament high tenacity and durable 2X2 basket wave nylon fabric. But it is made with 1680 denier fiber.
The material weighs 1680 grams per 9000 meters but it has a lighter weight than the 1050 denier materials despite weighing per denier. The material is heavier is than either the 1260 X 1680 denier or the 840D.
Despite being lighter in weight than the original 1050D, the material is, however, more resistant to abrasion and tears .
The material can hold well against extreme temperature and it can protect the skin from the ultraviolet rays from the sun.
It is the standard fabric for office furniture, tool belts, heavy duty protective covers, safety vests and a good number of other custom users.
Like every other nylon fabric, the ballistic version is not environmentally friendly.
Before we round-up this conversation, I found it pertinent to draw a little comparison with another fabric that is much talked about in the industry: the Cordura fabrics.
The Cordura fabrics are known for their durability and resistance to abrasions, tears, and scuffs . These characteristics make it quite similar to the ballistic nylon.
But unlike the former, Cordura is actually a brand name not a type of fabric even though in recent times it has grown to be recognized as such.
It was originally developed back in 1929 and registered as a trademark of DuPont, the same company that pioneered ballistic nylons but in 2004, it was acquired by Invista.
DuPont introduced the fabric as rayon, a cellulose-based textile and it was used by the military during the Second World War in tires but Invista re-introduced it as nylon in 1966 when new formulations of nylon proved superior option.
One primary thing that differentiates a Cordura from ballistic nylon is the condition if its fabrics observed at a nearly microscopic level . Unlike the ballistic nylon, it is composed of a series of textured fibers and this gives it a greater abrasion resistance.
However, ballistic nylon has some considerable edge over the Cordura fabrics in certain areas:
However, both materials are so amazing that it will be so difficult to pick a clear-cut winner without bringing personal bias and preferences into play unless you are considering specific situations.
For instance, 1050D nylon has been proven to be the strongest fabric especially in its line of denier weight.
So it might be more suitable than Cordura fabrics in situations that demand a high tensile material.
Ballistic nylon is one bad-ass textile fabric and products using this fabric are durable and weather-resistant. Although the technology growth over the past decades was insane, nylon will stand the test of time for many years to come.
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Perfect to cover office chair seat There was enough fabric to do two. Exactly what I expected

Seems to be very good quality. Works great for my sewing project!

Very strong material. I bought it to make toys for my husky. She can shred normal store-bought toys (even Kong toys) beyond recognition in about 20 minutes. Of course she went for the seams first, so I can't blame the products for that, but she was also able to chew through the actual material. The nice thing is that with the woven nature, it doesn't tear in strips, so she just made a small hole and managed to enlarge it to about the size of a quarter.

Reminds me a lot of US GI duffel bag nylon; pretty "starchy" and fairly coarse, but makes for a great gear fabric.

The material is pretty durable. I wouldn't use it for super heavy duty stuff or rough chewing dogs but it will make a great dog bed, seat cover, etc. It unravels very fast, so you have to almost cut and burn at the same time. I've worked with other nylons before that weren't this bad, but maybe it's just the way this particular fabric is.

I bought a cheap pellet trap for use with my Crosman 2240 pistol. The curtains were shredded in short order. I made a four layer curtain from this stuff with wonderful results. I don't even see ANY destruction or shredding after 88 domed rounds shot at 10M. All pellets are unscathed, so the new curtain easily stopped them before hitting the steel back plate. This is really good stuff for my needs!

Used this to patch and strengthen my convertible top. Did the job. Material is strong yet pliable. No worries about it being too thick. I was able to cut and glue square pieces to the underside of the top. The pieces blend in nicely and are almost unnoticeable except to the trained eye. I was able to buy myself a few years before replacing completely, worth the price!

As advertised. Good tough material. Just what I needed.

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Although Black 1680 Denier Ballistic Nylon is extremely similar in look and feel to the original 1050, it is not quite as strong, so it will get fuzzy as it wears. For some projects, this is not undesirable, and adds character to the piece, such as a well-loved knapsack. Regardless of what you’re seeking to create, ballistic nylon can add longevity and durability. Originally created to be used as flak jacket material for WWII pilots, ballistic nylon was designed with flying shrapnel in mind, so it's very strong. Basic black with a high sheen, it can be added to any project.

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Ballistic nylon was introduced in the fifties by DuPont as a sturdy alternative to standard nylon fabrics. It is made by weaving two yarn ropes together and then coating them with an epoxy resin. This process makes ballistic nylon much more robust than traditional nylon fabrics, which can withstand more significant amounts of pressure, friction, abrasion, and penetration from sharp objects.
Ballistic nylon is a thick, tough nylon fabric with several uses. The DuPont corporation developed ballistic nylon for flak jackets worn by World War II airmen. Ballistic nylon originates in the fabric’s intended function, protecting its wearers from flying debris and fragmentation caused by bullet and artillery-shell impacts.
Ballistic nylon, which was created to form the layers of flak jackets, has been repurposed as a heavy-duty material. It has been used on backpacks, luggage, belts and straps, motorcycle jackets, watch bands, and knife sheaths. It can also be used in structural applications such as skin-on-frame kayaks and other marine products.
Ballistic nylon is a fabric that’s used in the front of chainsaw protective chaps. Ballistic nylon chainsaw chaps can be made with an outer layer of rigid, smooth material that’s usually synthetic, with four plies of ballistic nylon inside. Using a drive clutch made of ballistic fibers helps stop the moving chain quickly. In turn, the user may be uninjured during an accident. This is because the drive clutch slips and stops in a matter of a few inches rather than continuing to move forward.
Ballistic nylon products are rarely dyed because it’s hard to make a dye adhere to the fabric’s outer layer.
DuPont invented nylon during World War II, and engineers continue to fine-tune the material as a fabric that is resistant to tearing and other forms of damage. The product was initially designed for military and specialized use, serving as an anti-fragmentation ballistic jacket that guards against bullets, shrapnel, and other impacts. Many layers of the fabric were laminated together to form a barrier that protects the wearer against these threats.
In the past, ballistic nylon was used for armor. However, it has largely proven ineffective in stopping bullets and is considered a particularly tough and highly functional material because it still preserves soldiers. In 1978, the military upgraded the protection to Kevlar and a more effective ceramic plate technology – technology that can stop bullets and shrapnel. In the past, military use was the largest consumer of ballistic nylon, but today it is used in many applications. While there is still an emphasis on its use in military equipment, ballistic nylon has transitioned into other products such as backpacks for work and school.
The term ballistic was popularized during the 1980s when new manufacturers entered the market and created heavy-duty luggage. Manufacturers marketed these suitcases to offer ballistic protection, though they were not bulletproof. Even though the kevlar weave is more robust, the cotton canvas still attracts customers and maintains steady popularity. In contrast, Kevlar has been used to replace it in bulletproof vests.
Used most often for duffel bags, briefcases, pet beds, workwear, chairs, backpacks, and luggage, this fabric is ideal when hauling super heavy loads. It withstands high abrasion and is UV and cold resistant with vivid, vibrant artwork. Ballistic nylon is a solid and durable material. Companies should look for ways to use this material in their products to create a product that is both lightweight and hardy. Many products are made using ballistic nylon, ranging from backpacks and luggage to wallets and cases for cell phones.
The original version of this product was made from 1050 denier high tenacity nylon yarn in a 2×2 basketweave. In addition to the actual fabric, many companies use the term “ballistic weave” to refer to any ballistic nylon fabric made with a 2×2 or 2×3 basket weave made from 840 denier and 1680 denier materials.
Additionally, the ballistic weave is a tightly bound material that provides users with the highest tear resistance, strength, and durability. Durable nylon threads allow users to withstand even the toughest wear and tear. The material also stops bullets from penetration to be used for various applications.
Ballistic nylon is a material that has been popular in the market for decades. Though its original purpose may impact resistance and durability, some of the more common uses for ballistic nylon include clothing, home decor, industrial fabrics, and luggage. With a wide variety of options on the market today, it cannot be easy to find the material that best suits your needs.
Several factors influence the durability of ballistic nylon fabric: denier count, fiber type, weave, and the fabric’s construction. Denier is the textile industry term for linear mass density, and it is the unit used to describe the thickness or weight of the material. The higher this value is, the material tends to be sturdier and more durable. The deniers available are;
The fabric used for the first backpacks created during the Vietnam War was also used to make parachute material pa
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