4 Dirty Little Details About Audi G28 Industry Audi G28 Industry

4 Dirty Little Details About Audi G28 Industry Audi G28 Industry


How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. This sensor is located near the transmission's edge over the flywheel gear. It sends a message to the ECU via a grey wire T55/49, then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The grey wire is located at the edges of the transmission, above the flywheel ring. The sensor transmits a signal via the grey wire to pin T55/49. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indication to the G5 Tachometer within the instrument cluster.

The sensor is used to correlate the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and the location of the camshaft so it can activate spark and injectors in the right way.

If this sensor fails the ECU will display the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync, possibly indicating the chain stretching or a jump link on the upper chain of timing. However, the code won't appear on its own without additional information from other sensors (G4 and G40).

Testing can be a bit difficult since there are two connector pins, and they have different functions but the best method to test it is by measuring resistance between the sensor and the ECU. If the sensor is functional, it should read around 1000 ohms. If you are having problems with this sensor, look for evidence of oil or coolant in the connector bay.

2. Injectors

Yesterday, when accelerating from highway paytoll at maximum speed I noticed a significant decrease in power. It was like the engine was running out of gas. Or, my injectors weren't firing. I took out the spark plugs this morning, 3 were drenched in gasoline and the fourth was unclean. I placed a tissue over each hole in the injector and when I turn the engine on without sparks, the ones with gazoline jump out. The 4th one stays closed. I checked the ground connection of ECU pins 14,30 and 48/55. I got zero ohm. I'm assuming the issue is elsewhere.

I also tried to reset the PID with no success. The car will start when the G28 is unplugged, and it runs fine with the G28 plugged in. However the intermittent misfire issue persists at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temperature value of -49c even when i unplug it. Also i noticed that the oil pressure gauge in the cockpit is showing 2 bar when the actual pressure is 0.0 when i rev the engine.

I'm not sure what to do. I believe that I've all other possibilities out. But i am afraid I might have missed something. If anyone has any suggestions, please chime in! TIA!

3. Fuel Pump

The fuel pump in the g28 receives a signal from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily locate a spare in a wrecking shop or parts store. replace audi key The Keylab is simple to test them - simply put your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump on the connector's edge facing up). They must be infinite ohms.

4. ECU

The ECU of our 20vt turbo (3B AAN ABY ADU) engines requires to be aware of the position and speed the crankshaft to make decisions regarding fuel injector timing, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If you encounter a problem with either of these, the diagnostic scanner will display the codes that could trigger an engine shutdown.

The signs of a malfunctioning G28 sensor include an inaccurate gearbox rev counter the gears are shifting faster than normal and/or a misfire when you're in gear. It is likely that the sensor is failing and needs to be replaced if you notice any of these symptoms. The good thing is that they are quite affordable and easily accessible particularly if you're looking at the Bosch sensor, which is what ours are. Alternately, GM's version this component is an excellent choice.

5. Tachometer

A failing engine sensor could cause a myriad of issues in your car. It is an important part of the transmission of your Audi because it relays information to the ECU about how fast or slow the car's engine is spinning. This sensor can cause the transmission to malfunction and other components of the car to be affected.

The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It transmits signals via an uncolored wire to the ECU pin T55/49. The ECU then uses and processes the signal to control fuel, timig and boost and then transmitting it to the G5 tachometer in the instrument cluster. You can check the sensor for failure by checking continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. You should detect an average resistance of 1000 ohms between these points. This is a common part that is found across the Audi 80, 100 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU. Good parts could be found in wrecking yards.

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