A sliding door can be a great space-saving design choice, especially when covering a larger opening. Utilizing time-honored woodworking techniques, the door can be built at home from a variety of materials. If adding a door opening, be sure to consult a licensed contractor or structural engineer to confirm requirements for load-bearing walls and structural headers. The rolling track can be installed on the wall to the opening header or to the ceiling. For ceiling installations, also ask what blocking may be needed overhead to support the weight of the door. Start by measuring the width of the opening from outside of trim to outside of trim. For the height using a ceiling-mounted track, measure from the floor to the ceiling. For wall-mounted track, measure from the floor to the top of trim. The final door size for a wall-mounted track should be the width of the opening to the outside of trim by the height of the door opening to the top of the trim minus 1/2 inch. The door size for a ceiling-mounted track should be the width of the opening to the outside of trim by the height of the wall minus the track and wheel depth, blocking and a half inch.
Cut two pieces of 2" x 6" wood to the height of the door. Make sure these are fairly straight, otherwise plane them down. Next cut two more pieces for the top and bottom rails to 1 inch longer than the total width of the door. On the end grain of the rails, use a framing square to mark the outline of a 1" x 4" tenon. Then transfer the outline to the face of the rail and mark a perpendicular line where the tenon stops 6 1/2" back. Remove the bulk of the material around the tenon using crosscuts from a circular saw set to the proper depth for each cut. Once the rough tenon has been formed for all four corners, mock up the rails on the stiles and transfer the tenon outline to the ends of the stiles. With the outline of the tenon transferred to the side of the stile for the mortise, drill a series of 1" holes to remove the bulk of the material. Then using a set of sharp chisels, square the mortise out. Using chisels and an orbital sander with 60-grit pads, slowly fit the mortise and tenon together.
Stop when the two fully fit together with light strikes from a rubber mallet. Since glass will be installed in the top, a 1/3:2/3 proportion will be used for the upper and lower panels respectively. Cut the vertical center stile to the height of the door minus the height of the upper and lower rails. Using a dowel jig, create a three-dowel join between the center stile and upper/lower rails. Temporarily remove the outer stiles to assemble the center stile. Apply wood glue to the dowel holes and join these three pieces. Cut the horizontal center rails to the split panel widths and repeat the dowel join at established panel height. Finally, double-check the entire assembled frame for square and then install a 1/2” wood dowel pin in each corner. Drill a hole through the center of the mortise to tenon joints and insert the pin with wood glue. Leave the pin slightly long on both sides while the glue sets and sand it flush later. Measure the total panel height and widths. Subtract 1/4" from each measurement and cut the reclaimed 1" material to these sizes.
If an exact layout cannot be worked out with the widths of material, trim each down on a table saw as needed. If glass is used in the upper panel, ask a local glass fabricator to undersize two pieces by 1/4" in each direction. Next, cut a 1/2" x 1" panel and glass stop out of reclaimed material. If enough material remains, cut the stops so each has an original edge to match the frames and panels. Attach the stop to one side of each panel opening with wood glue and 15 ga. finish nails. Install the panels and then install the stop on the other side. Leave the glass-panel opening with stop only on one side. If needed, use an orbital sander and 220-grit paper to soften any rough edges. Now is also the time to cut back and sand any exposed tenons and pins. Install the track according to the manufacturer's instructions. Be sure each fastener is driven into an existing stud, joist or solid blocking. Drywall inserts are not appropriate for the weight of this door. If the track runs the entire length of the wall, be sure to leave it short on one side so the hanger wheels can be slid in.
Also, offset the track enough so the door will not rub on any existing trim around the opening or at the floor. Take one final measurement to double-check the total door height versus the bottom of the hangers. Err on the high side for the track as the hangers will allow about a 1" downward adjustment on the door. Transfer the hanger location to the top of the door and create an adjustment pocket with a 1" bit 1 3/4" from the top of the door. Make sure to leave enough material to fully support the weight of the door. Square off the top of the pocket with a vibratory tool or chisel. With plenty of help, install the door with the hangers already in the track. Install the adjustment nuts and tighten up until there is an even 1/2" gap at the floor. Once the door is installed, slowly roll it back and forth the length of the track to check operation. If the track does not run wall to wall, be sure to install end stops in each side. Once the door and track are complete, install the glass panels with silicone before installing the second stop.
HomeShopBarn DoorsSapele Mahogany Sliding Barn Door Sapele Mahogany Sliding Barn Door -- Please Choose an Option -- No (unassembled / ships in pieces) Yes (assembled / ships GROUND - cannot expedite) Yes (slotted for T-Guide) ALL DOORS SHIP FREE! DIY Sapele Mahogany BARN DOOR KIT NOTE: Doors shown with optional hardware. Sliding Hardware is not included. Barn Doors will not be pre-drilled for hardware. Sapele Mahogany is a beautifully timeless wood species. Blonde iridescent striations complement the deep nutty tones. Durable as it is sleek, Sapele Mahogany barn doors are the perfect sliding door for a sophisticated home. Pair Real Sliding Hardware and Real Barn Doors for a complete look. Sliding hardware and barn doors are excellent for pantries, laundry rooms, master bathrooms, walk-in closets, offices, high-traffic areas, window shutters, and any interior space where every square foot matters! Built with Real Carriage quality, each kit comes with pre-cut and slotted planks that can be assembled, finished, and installed in a weekend.
Each door is assembled with antiqued flat head screws, just like the ones you might find in your grandfather’s barn. Choose from several different configurations, including traditional Z-brace, X-brace, and British-brace designs. Is your project on a deadline? Let us clear-coat and assemble the kit for you! Ready to assemble pieces - Pre-cut and notched boards 1-3/4" thickness (at thickest width) Antiqued flat head screws Easy to follow installation instructions Pair with our Real Sliding Hardware for a complete look! Real Barn Doors are meant to be used in a sliding function only, and in interior applications. For custom swing-out doors, custom sliding doors, or exterior doors, visit Real Carriage Doors. Sliding hardware not included. See our Real Sliding Hardware options. Sapele Mahogany comes alive when you apply our Barn Beeswax. Choose Shop Applied Finish to have us finish your door. Order a Sapele Mahogany wood sample. Our shop will apply a beeswax clear coat.
When the kit arrives, you will need to assemble the pieces. (Unless you choose Shop Pre-Assembly.) Working on a deadline? Our shop will assemble the door for you and ship it to you as a single unit. For a completed look, choose "Shop-Applied Finish" and the clear finish. Please note that all barn doors will ship separately from sliding hardware when purchased together. If your project requires special consideration, please call 800-694-5977. Download Barn Door Cut Sheet Real Barn Doors Introduction Video Have a Question about the Sapele Mahogany Sliding Barn Door? Sapele Mahogany Horizontal Barn Door Reclaimed Redwood Sliding Barn Door European Beech Sliding Barn Door Sapele Mahogany Wood Sample Please click OPEN next to the product you're interested in for more info. "How do I choose a track size?" Simply double the size of your door(s) to determine the proper track length. Example: a 36" wide door will need a 6' track. Example: (2) 36" wide doors will require 12' of track.
Choose from a variety of powder coated finishes or raw steel. Our powder coated finishes consist of a durable baked-on finish. All powder coated finishes have a matte finish. Quantity of doors on track: Please tell us how many doors you wish to hang on this hardware track. The Bottom Guide keeps the door steady. The T-Guide is a floor mounted guide that requires a groove in the bottom of the door. The C-Guide is a floor mounted guide that cups the bottom of the door and is also available in an adjustable option. The Wall Mounted Stay Roller is a wall mounted guide that works with doors from 1-1/2" to 2-3/4" thick. This is an ideal guide for extra thick doors and exterior applications. "Why do I need to specify a door thickness" We ask for door thickness so we know what size of carriage bolt to include in the hardware kit. Carriage bolts attach the hanger to the door. If your door's thickness falls between sizes, simply round up to the next available size. "What is an end stop"
End stops keep the door from flying off the track. Standard end stops are designed to fit at the far ends of the track, secured by the lag bolts. Adjustable end stops slide along the rail and tighten down with set screws wherever you wish. "Tell me more … Choose from a variety of wheel options such as a matching steel wheel or a black Hush wheel. Or upgrade to a stainless steel wheel or a stainless steel Hush wheel. Hush wheels are made of a high quality, durable polymer and make for smooth, ultra-quiet operation. This refers to carriage bolts (which attach the hanger to the door) and lag bolts (which help secure the track to the wall). Choosing your fastener finish lets you customize the look of your hardware kit to your liking. "What does this mean?" Please specify whether you want to mount the hardware kit to the wall or the ceiling so we can ensure you receive the proper mounting brackets. Here you can specify whether you would like to order lag bolts through us or supply your own.
A variety of finishes is available for those who wish to order lags through us. Save a trip to the hardware store with our high quality lags. The battery backup is an add-on that allows you to operate the Franklin opener despite power outages. The Homelink Compatibility option is an add-on that allows you to operate your garage door system directly from your car. The Wireless Outdoor Keypad is an add-on allowing you to enjoy exterior access to your doors without a remote. Operates up to 10 doors. Wiring Kit for Remodel: Our wiring kit includes the approved, cut-to-length wiring we recommend for remodeling projects. Add to your opener order and save a trip to the hardware store. "Tell me more₀ " This ceiling mounted opener for out-swing doors is available in either a ¾ or 1 horsepower option. The 24V DC motor allows up to 70 door movements per hour. The AOCM includes standard push rods to accommodate an opening up to 108". Push rod extension upgrades are available for door openings of 109"-120", 121"-132" and 133"-156".
This pull is available in 12", 18" and 24" sizes. This pull is available for doors that are 1-3/8", 1-3/4" or 2-1/4" thick. Simply choose the best option for your door. Simply choose the width of door you would like. Note: The barn door width should overlap the opening by at least 2". Simply choose the height of door you would like. Note: The barn door height should overlap the top of the opening by at least 1". Simply choose the style of door you would like. Note: Click on each option below to preview style in photos on left. Simply choose the finish color option you would like or select "None" if you plan to finish the door yourself. Note: Some door styles such as Weathered, Reclaimed, and Timeline not available in unfinished option. Please tell us whether you would like us to apply the door finish for you by selecting "yes" or "no." If you choose "yes" we will ship the door pre-finished. If you choose "no" we will ship the door raw and include the finish you selected above.