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Understand how a hydraulic system works. There are basically four elements to the system, as well as possibly many smaller associated components for specialised purposes. Here are the basic four and a brief description of each.This is a tank or other container that holds the fluid to supply the rest of the system.These are the pipes or hoses which transfer the fluid from one element of the system to another.This device pushes hydraulic fluid through the circuit and provides the energy for the system to do its job. Hydraulic motor or cylinder. This is the component that causes something to move, driven by the power of the hydraulic pump. Subcomponents that manipulate or regulate the fluid as it does its job include various valves which allow excess fluid to bypass the hydraulic motor or cylinder, control valves or valve spools, regulators, accumulators, pressure switches, and pressure gauges. Determine what type of power source your hydraulic system will require.
Look at some simple, everyday hydraulic systems to help you become familiar with their function. Plan your hydraulic system project with the design parameters you will require.pipe/plumb Determine the amount of work your system will do to allow you to size the components correctly.volume per minuteGPMweight per unit of areaPSIpounds per square inchdrive Choose the appropriate container for your hydraulic fluid reservoir.fittingsvent Pick a suitable material to plumb up your hydraulic circuit. Find a suitable valve system for your task. Select the type of and capacity of your hydraulic pump.generatormeshedroller Pair up a suitable motor to your pump.direct-drive Hook up your power application component.motor Build a support frame that will position each component in a position where it will perform it's task. Fill the system with the hydraulic fluid you choose, bleed the air out of it, then pressurize it to check for leaks. Show more unanswered questions
Look at common applications of hydraulic power in the everyday world. Automotive brakes, some automotive transmission clutches, hydraulic jacks, and the Jaws of Life used by emergency responders are hydraulically operated, and looking at them will give you an idea of how a hydraulic system works. Be aware that there are non-toxic, environmentally friendly, and non-flammable hydraulic oils available in the industry. Do not under design the power supply side of your system. Using too small of a motor to drive a pump may result in immediate failure. A large backhoe or forklift uses as much as 100 horsepower or more to operate a single cylinder under a heavy load. To prevent this make sure the pressure is released slowly under control before making any repairs, alterations or even a routine check. Hydraulic oil often operates under extreme pressure, and can become very hot, so use caution when opening the hydraulic system for maintenance or repair. In addition, the pressurized oil as any liquid or gas under pressure can be injected into your body through the skin.