Sandvik Deep Hole 2021 Pdf

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Website: Sandvik Coromant
Group: SANDVIK
Deep hole machining Product catalogue and application guide
Welcome to Deep Hole Machining with Sandvik Coromant Sandvik Coromant is the world’s leading supplier of tools, tooling solutions and know-how to the metalworking industry. With extensive investments in research and development we create unique innovations and set new productivity standards together with our customers. These include the world’s major automotive, aerospace and energy industries. Everything we do has one main objective - to contribute to your success. In order to increase your productivity we are more than happy to share 70 years worth of experience of metal cutting. New...
To make life easier, a new standard has been developed ISO 13399 is an international standard that strives to simplify the exchange of data for cutting tools. You will notice a slight difference through the new parameters and descriptions of each tool. For the first time ever, there is a standardized way of describing product data regarding cutting tools. When all tools in the industry share the same parameters and definitions, communicating tool information becomes very straightforward. What does this mean to you? Basically, it means that your systems can talk to ours, as they all speak...
DEEP HOLE MACHINING DAXN DAXX DBC DC DCB DCBN DCBX DCF DCIN DCN DCON DCONms DCONws DCPS DCSFms DCSFws DCX DHUB DIX DMIN DMM DN DRVCT DSGN EPSR FHA FLGT FTDZ H HA HB HBH HC HF HRY HTB HTH IC INSL INSUC IZC KAPR KAPR_EFW KCH KRINS KWW L LAMS LB LCF LCOX LE LF LFN LH LPR LS LSC LSCN LSCS LSCX LSD LU LU_BFW LUX MHD MIID MIIDE MIIDs MIIDC MIIDP MIIDI MMCC MMCX NOF NT OAH OAL OAW Minimum axial groove outside diameter Axial groove outside diameter maximum Diameter bolt circle Cutting diameter Connection bore diameter Connection bore diameter minimum Connection bore diameter maximum Cutting...
DEEP HOLE MACHINING Overhang recommended Overhang minimum Overhang maximum Ordercode Peripheral cylindrical length Profile distance ex Profile distance ey Premachined hole diameter Maximum premachined hole diameter Point length Profile included angle Profile radius Profile specification Tool lead angle Cutting edge angle major left hand Cutting edge angle major right hand Premachined slot width Radial body height Radial body width Right hand relief angle Corner radius Corner radius left Corner radius right Corner radius lower tolerance Corner radius upper tolerance Regrind length Maximum...
DEEP HOLE MACHINING The Deep hole machining systems Deep hole machining with Sandvik Coromant Deep hole machining is the preferred method for drilling hole depths up to 150 x the hole diameter. This can be done in different machine set-ups. The most common method is rotating the work piece while the tool is fed in a linear movement. Rotating tool is another option as well as a combination of the two. Regardless of method, the basic principles of drilling still apply, and the correct choice of cutting speeds and feeds are crucial. Satisfactory chip breaking, and removing the chips from the...
The Deep hole machining systems DEEP HOLE MACHINING Solid drill heads * T-MAX® drill 424.10: Larger diameters available on request
The Deep hole machining systems Solid drill heads Precision ground drill head CoroDrill®808 - 4-6 times faster than gun drilling - The first choice for hole diameters 15.60-65.00 mm (.614-2.559 inch) for STS and 18.40-65.00 mm (.724-.2.559 inch) for ejector when extra close diameter tolerance is demanded - Low investment cost for small batch production The most productive choice for diameter range 25.00 - 65.00 mm (.984 - 2.559 inch) Lowest cost per hole Consistent performance within a wide application range Standard programme The choice for larger diameters starting from 63.50 mm (2.502...
DEEP HOLE MACHINING The Deep hole machining systems Counterboring heads T-MAX®counterboring head 424.31F manufactured by customer request T-MAX®counterboring head 424.31 - manufactured T-MAX®counterboring head 424.32 - manufactured by customer request by customer request Hole tolerance – Most conventional machines – Machining centres – Special gun drilling machines Workpiece material – Steel – Stainless steel – Cast iron – Aluminium alloys – Heat resistant alloys Tool – Internal cutting fluid supply – Insert type
The Deep hole machining systems Counter boring heads T-MAX®counterboring head 424.31F - manufactured by customer request - When demands for precision, productivity and versatility are high Single insert design Adjustable insert cartridge head Stocked standard components T-MAX®counterboring head 424.31 - manufactured by customer request - When demands for productivity and versatility are high Single insert design Adjustable insert cartridge head Stocked standard components T-MAX®counterboring head 424.32 - manufactured by customer request - Multi-insert design Adjustable insert cartridge...
The Deep hole machining systems DEEP HOLE MACHINING * Other circumferential forms are available, please refer to page 10 ** An efficient and correctly dimensioned coolant system and filter are required in order to ensure the economic viability and process reliability of deep hole drilling. A further consideration is the requirement to adhere to a minimum level of fat content (depending on the material) when using emulsion. We recommend the use of deep hole drilling oil for small drill diameters and high alloy steels.
The Deep hole machining systems Circumferential forms The circumferential shapes developed by Sandvik Coromant are specially tailored to the respective application. Standard form suitable for most materials and drilling jobs. This form is the preferred choice for narrow tolerances in terms of the bore diameter and finish. Form for awkward approaches to drilling work or cross drilling, machining of soft materials and poor performance of cooling lubricant. Also suitable for emulsion. The form is almost exclusively used for soft materials, such as grey cast iron, graphite; especially in...
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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Deep hole drillingProduct catalogue and application guide
C-1202:1-ENG/01 AB Sandvik Coromant2003.09
Printed on recycleable paperPrinted in Sweden by Elanders
Sandvik South East Asia Pte. Ltd.Jurong Town P.O. Box 32SINGAPORE 916 402Tel: 656663 3646/7Fax: 656266 1393
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Useful information and application techniques are found in our specialcatalogues, application guides and handbooks.
CoroGuide Web is an internet based catalogue, including a cutting datamodule (also available on CD) where you can find cutting data recom-mendations for your specific application.
Visit our web site for the latest news! And you will also find many applicable functions and services.
Tailor Made options ...Tools to your dimensions on standard tool terms. With our Tailor MadeService you are free to specify your own dimensions without paying theprice of a special tool.
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and engineered solutions When standard and Tailor Made solutions do not fulfill your needs youcan depend on Sandvik Coromants wide experience in engineered toolsolutions to cope with particularly demanding criteria.
AB Sandvik Coromant Not only a tool supplierSandvik Coromant is the No.1 supplier of cutting tools for themetalworking industry, with more than 25 000 products. But that's only one side of the coin! We also support our products with experienced and highly-trained specialists.
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CoroGuideWeb is an internet based catalogue, including a cutting data module (also available on CD) where you canfind cutting data recommendationsfor your specific application.
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4Deep hole drilling is the machining of holes with a relativelylarge depth to diameter ratio. Whereas normal drilling tech-niques produce holes where the depth is rarely more thanfive times the diameter. In deep hole drilling the ratio mayreach 150:1, and any hole deeper than ten times the diame-ter should certainly be considered a deep hole, requiring a specialised drilling technique.
Deep hole drilling can employ various machine set-ups:rotating workpiece, rotating tool, or both tool and work-piece rotating. The most common, however, is for the workpiece to rotate, while the tool supplies the linear feed movement.
Whichever set-up is employed, the basic principles ofdrilling still apply, and the correct choice of cutting speedsand feeds are still crucial. Satisfactory chip breaking, and removing the chips from the cutting edges withoutdamaging tool or workpiece, is essential.
Gun drilling is capable of producing smaller holes than theSingle Tube System (STS), but the STS system is far moreproductive (4 6 times) and should always be the firstchoice when possible. The Ejector system is an alternativeto STS when drilling smaller batch quantities while it doesnot require a special machine.
Deep hole drillinghigh material removal rate with high accuracy
For troublefree production try the first deep hole drill for Ejector/STS with indexableinserts and fixed insert pockets.
Different deep hole drilling systems
In deep hole drilling, a combination of tool design and cutting fluid pressure are used to flush the chips out of thehole. Three different drill systems are common
All three systems can produce holes with excellent surfacefinish, close dimensional tolerance and concentricity.
The Ejector systemIs similar to STS, except that the drill is connected to aninner and outer tube. Cutting fluid is pumped down the drill between the two tubes, ie. entirely within the drill body rather
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